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Ecmweb 18960 Electrical Troubleshooting Quiz 1
Ecmweb 18960 Electrical Troubleshooting Quiz 1
Ecmweb 18960 Electrical Troubleshooting Quiz 1
Ecmweb 18960 Electrical Troubleshooting Quiz 1
Ecmweb 18960 Electrical Troubleshooting Quiz 1

Electrical Troubleshooting Quiz — May 1, 2018

May 1, 2018
Professional equipment rebuilders have a methodology that goes beyond just making things work.

You recently hired on as the maintenance manager of a two-shift manufacturing plant that employs about 700 people. Your previous plant had similar processes, but the repair rates there were 80% less.

You mention this fact to the plant manager during your first week on the job. He replies that’s why he hired you. “I know these rates are high,” he says “The plant engineer says it’s due to poor maintenance, so I expect you to fix that problem.”

The plant manager then praises the plant engineer for saving the company tens of thousands of dollars in equipment replacement by modifying what the plant already owns, but maintenance is eating those savings.

How can you get to the bottom of this issue?

The high number of repairs certainly takes time away from preventive and predictive maintenance, thus feeding a vicious cycle. Some outsourcing to “catch your breath” and break that cycle is a good investment.

Another factor must be examined, however. The plant has a history of modifying and repurposing equipment. Professional equipment rebuilders have a methodology that goes beyond just making things work and, unlike the plant engineer, this is what they do all day long.

Tactfully discuss with the plant engineer the many challenges of repurposing equipment. Mention that you’re outsourcing some maintenance. Then ask why not outsource a professional equipment rebuilder to see what they might suggest to improve reliability.

About the Author

Mark Lamendola

Mark is an expert in maintenance management, having racked up an impressive track record during his time working in the field. He also has extensive knowledge of, and practical expertise with, the National Electrical Code (NEC). Through his consulting business, he provides articles and training materials on electrical topics, specializing in making difficult subjects easy to understand and focusing on the practical aspects of electrical work.

Prior to starting his own business, Mark served as the Technical Editor on EC&M for six years, worked three years in nuclear maintenance, six years as a contract project engineer/project manager, three years as a systems engineer, and three years in plant maintenance management.

Mark earned an AAS degree from Rock Valley College, a BSEET from Columbia Pacific University, and an MBA from Lake Erie College. He’s also completed several related certifications over the years and even was formerly licensed as a Master Electrician. He is a Senior Member of the IEEE and past Chairman of the Kansas City Chapters of both the IEEE and the IEEE Computer Society. Mark also served as the program director for, a board member of, and webmaster of, the Midwest Chapter of the 7x24 Exchange. He has also held memberships with the following organizations: NETA, NFPA, International Association of Webmasters, and Institute of Certified Professional Managers.

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