Ecmweb 17950 Nec Illustrated Catastrophes 0218 Pr

Illustrated Catastrophes: Sun-Drenched Shock Hazard

Feb. 13, 2018
More Code catastrophes uncovered and corrected in these faulty installations

All references are based on the 2017 edition of the NEC.

Sun-Drenched Shock Hazard

There are several problems I see with this installation. Let’s start with what I think is the most dangerous. The exposed conductors could pose a real shock hazard if a person or pet were to come in contact with the energized conductors. Even a small nick in the insulation could create a serious danger by allowing stray voltage to energize the surrounding area, especially on a rainy day.

Conductors such as THWN must be installed in a Chapter 3 wiring method as required by Sec. 310.10. This installation comes up a little short on this front. Instead of terminating this PVC conduit into a junction box as required by Sec. 300.12, the installer simply ended the conduit adjacent to the LB fitting and sandwiched the conductors between the cover and the conduit body. I would say this method of terminating the PVC conduit violates the intent of Sec. 352.48.

Another problem with this installation is the conductor’s exposure to the direct rays of the sun. If the conductor’s insulation is not sunlight-resistant, as required by Sec. 310.10(D), over time it will be damaged by the ultraviolet rays of the sun.

“Bush League” Installation

Using nonmetallic junction boxes with metal-clad cables (Type MC) or armored cables (Type AC), while not a very common installation, is not a violation in itself. However, installing a metal-clad cable into a nonmetallic box with no way to establish bonding and grounding continuity between the cable jacket and any equipment grounding conductors is a Code violation. The general rule of Sec. 314.3 requires nonmetallic boxes to be used only with open wiring on insulators, concealed knob-and-tube wiring, nonmetallic cables, nonmetallic flexible cords or nonmetallic raceways. Exception No. 1 of that rule, however, permits metal-armored cables and metal raceways to be used with nonmetallic boxes where an internal bonding means is provided between all raceway and cable entries.

I suppose if this installer had used bonding bushings on each cable connector with bonding jumpers installed to connect all of the metal cables and equipment grounding conductors together, then the bonding and grounding issues would be solved. Without bonding bushings, however, there is no good way to ensure the continuity of these cable jackets. Section 300.10 requires metal cable armor and metal raceways to be metallically connected together into a continuous electrical conductor. One locknut at the back of the box appears to be a grounding type locknut, which would be fine for a metal box but is useless on this PVC box.

About the Author

Russ LeBlanc | Owner

Russ started in the electrical trade as an apprentice in 1985. He worked his way up to become a Journeyman Electrician and then eventually became a Master Electrician and Licensed Construction Supervisor. In 1999 Russ become an Electrical Instructor for The Peterson School of Engineering in Massachusetts where he developed his passion for teaching, and quickly became Department Head of Electrical Instruction. Russ has taught thousands of apprentices, electricians, engineers, inspectors, and other electrical professionals during his career as an instructor. He continues to provide electrical professionals with Electrical Code seminars, Arc-Flash Awareness training seminars and educational material through his LeBlanc Consulting Services in North Reading, MA whose specialty is educating electricians. He has been an active member of the NFPA Electrical Section and has authored hundreds of National Electrical Code proposals and comments which have become Code rules to improve the safety for the electrical industry. Russ is also an IAEI certified Electrical Inspector.

Please visit www.russleblanc.net for more information.

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