The answer to this question is not straightforward, but it’s covered in Sec. 314.16 of the National Electrical Code. Here are some highlights:
- These requirements do not apply to the terminal housings supplied with motors or generators.
- You must perform box volume calculations and box fill calculations. In no case can the calculated box volume be less than the calculated box fill.
- The volume consists of the total of the assembled sections including domed covers and extension rings (if marked with their volume) [314.16(A)].
- If you’re using standard boxes not marked with their volume, you can use Table 314.16(A) to determine the volume [314.16(A)(1]]. If a box isn’t marked with its volume and isn’t covered by this table, you can’t use that box [314.16(A)(2)].
- Table 314.16(B) provides the volume allowance required for each conductor.
- You don’t have to allow for small fittings (e.g., locknuts and bushings) when calculating the box fill.
- You count a conductor only once, when it originates outside the box and terminates in, or is spliced in, the box [314.16(B)].
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