Replacing Cables, Part 9

April 10, 2012
If you have the time, look closely at cable pulling tension calculations for previous cable pulls

If you have the time, look closely at cable pulling tension calculations for previous cable pulls. Do you see anything in there regarding the raceway entrance? It's usually assumed that the entrance provides no additional friction. Typically, the reality is the additional friction can be significant enough to result in cable damage or an outright failure of the pull.

You probably inspect for any sharp edges in the pull path and remove them. You may even place a thick rag in front of the entrance. Those precautions are good, but you could still have excess friction. Some tips on eliminating it include:

  • Use an approved raceway entry sleeve.
  • The person(s) feeding the cable into the entrance must straighten the cable so it has no "roll twist," feed it into the entrance at the minimum possible angle, and support it on its way in.
  • Liberally apply pulling lubricant as you're feeding the cable.

At the pulling end, increase tension gradually. Jerking the cable can result in momentarily exceeding the calculated pull tension, thus dooming the pull to failure. Jerking is usually a response to an error at the feed end. These errors include things such as sharp edges at the entrance, poor lubrication, and spooling problems.

Voice your opinion!

To join the conversation, and become an exclusive member of EC&M, create an account today!

Sponsored Recommendations

8 Types of Electrical Conduit and Their Uses

Electrical conduit is a tube or raceway used to house and protect electrical wires within a building or structure. From data centers to underground subways to ports and bridges...

How to Calculate Labor Costs

Most important to accurately estimating labor costs is knowing the approximate hours required for project completion. Learn how to calculate electrical labor cost.

A Powerful Duo: Fiberglass conduit and solar applications

Learn how strong, durable fiberglass conduit excelled in an environment with dense cable and helped make a complex burial much simpler for the contractor to help this customer...

Champion Fiberglass® Conduit Protects Cabling For New York's First Offshore Wind Farm

Learn how fiberglass conduit supported a heavy cable load and a buried installation to help this project reach a successful outcome.