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At one time, repairs are what you did when your preventive maintenance failed to prevent a breakdown or when equipment reached a certain age or time in service. Consequently, most repairs were unplanned.
Today, we have many tools that allow us to see deteriorating conditions and schedule an intervention type of repair. One big reason for the investment in predictive technologies and monitoring systems is you can avoid an unscheduled interruption in production. Often, it’s possible to schedule the repair for when the equipment is down anyhow (for example, during a changeover or shift change).
That’s good, but there are three other big advantages to being able to schedule repairs. And they’re often overlooked:
- You have some time to troubleshoot the root cause of the impending failure. For example, a cable must be replaced rather early because of voltage spike damaged due to inadequate surge protection.
- You can examine the problem and consider upgrading the equipment.
- You can upgrade the repair methods. For example, you need to replace a mounting bracket; new styles of brackets can cut the time in half.
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