EC&M Tech Talk — Fundamental Electrical Maintenance Tests

Randy discusses fundamental electrical testing requirements.
Oct. 1, 2025
2 min read

Key Highlights

  • NFPA 70B provides comprehensive guidelines for selecting equipment, determining testing frequency, and performing essential electrical tests.
  • Testing bolted connections and terminations with appropriate torque or temperature observation helps prevent overheating and equipment failure.
  • Insulation testing considers temperature and test duration to ensure accurate assessment of insulation integrity over time.
  • Infrared thermography is a valuable predictive tool that detects potential issues before they lead to catastrophic failures.

In this EC&M Tech Talk Randy Barnett, Master Electrician, discusses the fundamental electrical testing requirements found in the NFPA 70B Standard for Electrical Equipment Maintenance. An introduction points out how to use the 70B to determine what equipment to select for maintenance, how often to perform these tests and exactly which tests to perform. Next, the testing is gone into in more detail.

Bolted connections and terminations must be tested to prevent overheating. Different options are available including applying a “maintenance level” torque, using a micro-ohmmeter or observing temperature.

Insulation breaks down over time and its quality must be measured. Two important factors are temperature and the length of time the test voltage is applied. These factors are explained to help achieve more accurate and consistent readings. Infrared thermography (IR) testing is a great predictive maintenance tool as troubles can often be spotted before they escalate into catastrophic overheating issues. However, it is not the actual temperature of the equipment that is so important. Comparing and analyzing results is key.

By incorporating the fundamental electrical tests into an electrical preventive maintenance program, downtime can be reduced, unplanned outages can be minimized, the time spent on maintenance can be reduced and most importantly, safety is improved!

About the Author

Randy Barnett

Randy Barnett

CESCP

Randy Barnett is a master electrician, ICC Commercial Electrical Inspector, NFPA-certified Electrical Safety Compliance Professional and has worked as an electrician and technician in nuclear and coal-fired power plants, government nuclear research facilities, and in industrial maintenance and construction. He is the author of Commercial and Industrial Wiring – American Technical Publishers, numerous articles, and the producer of a monthly Tech Talk video series for EC&M Magazine. Randy provides training and program development services for clients such as, NTT Training, ABB, American Polywater, Socomec, and Schneider Electric. Randy can be reached at www.randybarnett.net.

Sign up for our eNewsletters
Get the latest news and updates

Voice Your Opinion!

To join the conversation, and become an exclusive member of EC&M, create an account today!