Champion Flame Shield® Phenolic Conduit Catalog

CHAMPION FLAME SHIELD® Champion Fiberglass is the most advanced manufacturing facility of fiber- glass conduit, fiberglass bridge drain and fiberglass strut systems in the world. Its well-trained and highly efficient workforce utilizes state-of-the-art proprietary high-speed winding equipment and high-temperature curing ovens to develop the world’s most advanced, highest-quality fiberglass conduit and bridge drain systems. Our 200,000-square-foot facility includes five fiberglass filament winding production lines with leading-edge technology that acceler- ates output and increases our filament winding capacity rate of manufacture, thereby enhancing our ability to deliver quicker, more customized solutions for our customers. Champion Fiberglass began production of fiberglass conduit (referred to as Reinforced Thermoset Resin Conduit or RTRC in the National Electric Code [NEC] and fittings in 1988. With unmatched expertise and proprietary, cutting-edge equipment, our team produces the industry’s most advanced, precision-engineered fiberglass conduit, setting the global benchmark for quality and performance. In 1989, Champion Fiberglass developed the first fiberglass conduit from an epoxy resin for use above ground. The conduit meets the most stringent industry specifications for flame resistance (UL 94) and smoke generation (ASTM E84). Today, Champion Duct® epoxy conduit is UL and CSA listed for both above (UL 2515, UL 2515A and CSA) and below ground (UL 2420 and CSA) applications. Another milestone was achieved in 2006 when Champion Fiber- glass completed development of the first low-smoke, zero-halogen, two-hour fire-rated Phenolic Conduit System called Flame Shield® made entirely from non-toxic chemicals. It does not include toxic chemicals such as formalde- hyde, etc. Flame Shield has become the conduit of choice for subways, mass transit passenger stations and tunnel two-hour fire-rated applications. Flame Shield meets the requirements of NFPA 130 and NFPA 502. In 2008, after many years of continuous effort and work with UL and the NEC, Champion Haz Duct® Type XW Conduit was certified for use in Class I, Division 2 and Zone I, Division 2 applications per the NEC. In 2017, Champion Fiberglass completed a revolutionary development by es- tablishing the first fiberglass conduits in the industry with UL-listed extended support spans that rival steel conduit support spans. When you combine all the above achievements, it’s clear that Champion Fiberglass, Inc. is the industry-leading manufacturer of fiberglass conduit, fiberglass strut and conduit bridge hangers for the electrical market. Champion Fiberglass is the first fiberglass conduit manufacturer that is ISO 9001, ISO 14001 and ISO 45001 certified, offering its customers innovative solutions with the highest-quality products, support staff and service in the industry. Contents Introduction 2 Flame Shield® 3–4 Conduit Joining Systems 5 XW Conduit 6–33 Conduit Straight Lengths 7-8 Box Connectors 9 Elbows 10–19 Fittings 20–28 Conduit Bodies 29–33 Adhesive 34 Champion Engineering Specifications 35-42 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 3 Champion Fiberglass Flame Shield® Catalog Champion Fiberglass’s comprehensive line of phenolic conduit, FLAME SHIELD®, is the number one choice of surface-mounted conduit for transit and passenger rail systems including subway tunnels and stations. FLAME SHIELD conforms to the latest NFPA 130 & NFPA 502 requirements. Flame Shield conduit, when used with the appropriate UL Listed RHW FHIT Listed Fire-rated cable, is 2-Hour Fire Certified in both horizonal and vertical applications. The FLAME SHIELD conduit system provides for improved system longevity and relief from stray eddy current issues common with some transit systems. It is a system that handles the damp, cold environments found in subterra- nean transit and rail systems while providing a low coeffi- cient of thermal expansion. FLAME SHIELD is a non-metallic system tested and proven to handle the elevated conduit temperature requirements of NFPA 130 and NFPA 502. It does this while maintaining low smoke density and without the release of toxic gases (zero halogens). FLAME SHIELD is manufactured without generating formaldehyde or residual corrosive by-products. In addition, this lightweight conduit system requires fewer man-hours to install overall and can significantly reduce installation labor costs and the total project cost. FLAME SHIELD is an engineered product by the industry’s foremost manufacturer of Reinforced Thermosetting Resin Conduit (RTRC), Champion Fiberglass, an ISO 9001, ISO 14001 & ISO 45001 Certified Company. Important differences between … CHAMPION DUCT® vs. FLAME SHIELD® A key difference between CHAMPION DUCT fiberglass conduit (RTRC) and FLAME SHIELD phenolic conduit is that phenolic conduit meets the elevated temperatures requirements of exposed conduits by NFPA 130, NFPA 502 and ASTM E136. This allows FLAME SHIELD to be in compliance when surface mounted and when encased in concrete. To meet the requirements of NFPA 130 and 502, Champion has developed a phenolic conduit adhesive system that maintains the integrity of the conduit system. If those standards are not required, Champion’s epoxy adhesive system is available. Another important difference between fiberglass conduit (RTRC) and phenolic conduit is the low flame spread and low smoke characteristics of FLAME SHIELD. This allows FLAME SHIELD to be used in applications requiring these low numbers. Due to the physical properties of phenolic conduit, FLAME SHIELD is not field bendable for elbows or offsets. Field bending is allowed for CHAMPION DUCT (RTRC) by NFPA 70 (National Electric Code). Phenolic FLAME SHIELD SW (Standard Wall), MW (Medium Wall), and HW (Heavy Wall) conduits are not UL listed due to their physical properties. Phenolic FLAME SHIELD XW (Xtra Wall) is UL listed and approved. Additional Benefits of Flame Shield® Include: • The proprietary Flame Shield phenolic curative system does NOT generate any latent free formaldehyde. • Eliminates formaldehyde exposure risk to contractors being there is no free formaldehyde, therefore no emissions. • Up to 38% fill ratio under fire conditions in both vertical & horizontal orientations with FHIT Listed cable. Applications for Flame Shield® Include: • Subways • Tunnels • Transit Stations • Fire Alarm Circuits • Life Safety Circuits • Underground Mines Subways/Tunnels/DOT Champion Fiberglass Type XW Phenolic Flame Shield Conduit is used as a direct replacement for galvanized rigid steel conduit in subway & tunnel applications requiring fire-rated cables and 2-Hour Fire Certification. Electrical engineers choose to specify Champion Fiberglass Flame Shield XW due to its lightweight, non-corrosive, low-smoke, zero-halogen benefits that meets today’s rigorous two-hour fire-resistant safety standards. Use your smart phone’s camera or QR code scanner to learn more about Champion Fiberglass conduit safety advancements in tunnel projects. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 4 // Champion Flame Shield® Testing mock-up wall includes: • XW Conduit Lengths • 2-Hour Fire Rated Box Connectors • XW Sleeve Couplings • XW Elbows Flame Shield® 2-Hour Fire Certified Vertical & Horizontal UL 2196 Testing Typical Wall Set-Up 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 5 Conduit Joining Systems Straight Socket Joint The Straight Socket Joint connection can be used for above and below ground applications. Some features of the Straight Socket Joint connection are: • Consists of bell and spigot. • Spigot easily slides into belled end. • Intended for use with Phenolic Conduit Adhesive. • High pull-out strength. • Concrete-tight and watertight joint. • Straight Socket joining system is provided with XW conduits of all diameters. To learn more about how to assemble the Straight Socket Joint connection, please see the installation video on our website. XW❱❱CONDUIT XW conduit can be used in areas that are susceptible to damage per NEC Article 355.10F. XW conduit is both IPS (Iron Pipe Size) and ID (Inside Diameter) sized conduit, where applicable. Consisting of a wall thickness of .250". All XW conduit sizes are supplied with the Straight Socket connection. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 6 XW Straight Lengths These lightweight conduit sections allow for a quick and easy installation. Certifications/Compliances • UL 2515 (Above and Below Ground) • UL 2515-A • ISO 9001 Certified • ISO 14001 Certified • ISO 45001 Certified Types Available These lightweight fittings are available in both IPS and ID, where applicable. Consisting of an Extra Heavy Wall (XW) Thickness of .250" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 7 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 8 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW TYPE XW (EXTRA HEAVY WALL) INCHES (MILLIMETERS) NOMINAL SIZE XW ITEM NUMBER OUTSIDE DIAMETER MIN. INSIDE DIAMETER NOMINAL WALL THICKNESS (T) LENGTH (L) WEIGHT AVERAGE TOLERANCE LBS/FT KG/M □ 3 ⁄4" (19) 07E-XW-10-S 1.410" (36) +0.056" (1.4) 0.910" (23) .25" (6) 10 ft (3m) .61 (0.91) -0.036" (0.9) □ 1" (25) 10E-XW-10-S 1.675" (43) +0.056" (1.4) 1.175" (30) .25" (6) 10 ft (3m) .68 (1.01) -0.036" (0.9) □ 1-1⁄4" (32) 12E-XW-2O-S 2.020" (51) +0.056" (1.4) 1.520" (39) .25" (6) 20 ft (6.1m) .82 (1.22) -0.036" (0.9) □ 1-1/2" (38) 15E-XW-20-S 2.260" (57) +0.056" (1.4) 1.760" (45) .25" (6) 20 ft (6.1m) 1.18 (1.76) -0.036" (0.9) □ 2" (51) 20F-XW-20-S 2.500" (64) +0.056" (1.4) 2.000" (51) .25" (6) 20 ft (6.1m) 1.26 (1.88) -0.036" (0.9) □ 2-1/2" (64) 25F-XW-20-S 3.000" (76) +0.056" (1.4) 2.500" (64) .25" (6) 20 ft (6.1m) 1.54 (2.29) -0.036" (0.9) □ 3" (76) 30F-XW-20-S 3.500" (89) +0.056" (1.4) 3.000" (76) .25" (6) 20 ft (6.1m) 1.82 (2.71) -0.036" (0.9) □ 3-1/2" (89) 35F-XW-20-S 4.000" (102) -0.036" (1.4) 3.500" (89) .25" (6) 20 ft (6.1m) 2.10 (3.13) +0.056" (0.9) □ 4" (102) 40F-XW-20-S 4.500" (114) +0.056" (1.4) 4.000" (102) .25" (6) 20 ft (6.1m) 2.38 (3.54) -0.036" (0.9) □ 5" (127) 50F-XW-20-S 5.500" (140) +0.056" (1.4) 5.000" (127) .25" (6) 20 ft (6.1m) 2.94 (4.38) -0.036" (0.9) □ 6" (152) 60F-XW-20-S 6.500" (165) +0.056" (1.4) 6.000" (152) .25" (6) 20 ft (6.1m) 3.50 (5.21) -0.036" (0.9) STRAIGHT S0CKET JOINT (XW) O.D. L T I.D. Note: 10 foot (3.05 m) lengths are available for all conduit diameters. Sizes ¾" & 1" only available in 10-foot lengths. PHENOLIC STRAIGHT SYSTEM Phenolic Straight System cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 96400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW Box Connectors SIZE TYPE XW ITEM NUMBER D1 D2 L WEIGHT LBS KG 3/4" XW 07E-XW-30 1.94" (49) 1.44" (36) 10.75" (273) 0.39 (.18) 1" XW 10E-XW-30 2.20" (56) 1.70" (43) 10.75" (273) 0.52 (.24) 1-1/4" XW 12E-XW-30 2.55" (65) 2.05" (52) 10.75" (273) 0.68 (.30) 1-1/2" XW 15E-XW-30 2.79" (71) 2.29" (58) 10.75" (273) 0.70 (.32) 2" XW 20F-XW-30 3.03" (77) 2.53" (64) 10.75" (273) 0.95 (.43) 2-1/2" XW 25F-XW-30 3.53" (90) 3.03" (77) 10.75" (273) 1.30 (.58) 3" XW 30F-XW-30 4.03" (102) 3.53" (90) 10.75" (273) 1.34 (.60) 3-1/2" XW 35F-XW-30 4.53" (115) 4.03" (102) 10.75" (273) 1.68 (.76) 4" XW 40F-XW-30 5.03" (128) 4.53" (115) 10.75" (273) 2.00 (.90) 5" XW 50F-XW-30 6.03" (153) 5.53" (140) 10.75" (273) 2.08 (.94) 6" XW 60F-XW-30 7.03" (178) 6.53" (166) 10.75" (273) 2.50 (1.13) PHENOLIC XW CONDUIT PHENOLIC xw BOX CONNECTOR with locking pin ul2196 rated CABLE stainless steel box PHENOLIC BOX CONNECTOR INSTALLATION 2-Hour Fire Rated Box Connectors Champion Flame Shield 2-Hour Fire Rated Box Connectors have been tested and used in 1-Hour and 2-Hour fire-rated applications. The unique design locks the conduit into the enclosure preventing any separation during a fire. Phenolic Straight System cont. PHENOLIC STRAIGHT SYSTEM L D1 D2 L D1 D2 ASSEMBLED SEPARATED 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 10 // Champion Flame Shield® Elbows Available in multiple bends and radii, Champion Fiberglass Phenolic Elbows can be factory supplied with multiple types of transitions, so the elbows become “plug and play” when received at the jobsite. Availability and Accessories • Larger-size bends and radii are available upon request. • For installations that require transi- tions from fiberglass to conduit systems of other material types (GRC, PVC-coated), we offer an assortment of transition and termi- nation fittings that can be factory fitted to adapt to these conduit material types. That way, the elbows arrive at the jobsite ready to install. • Elbows are supplied with the following customer-specified transition ends: – Plain ended (no couplings or adapters) – Couplings (fiberglass) – Male and/or female adapters (fiberglass) Features • No burn-through; low coefficient of friction and single-circuit winding process protect cables. • Lightweight and easy to install. • NECA labor rates show that fiberglass installations take a fraction of the time that galvanized rigid steel or PVC- coated represent—especially at larger diameters. • ISO 9001 Certified; made in the USA. • ISO 14001 Certified • ISO 45001 Certified Please Note • Add suffix “-1F” to item number for one fiberglass coupling and “-2F” to item number for two fiberglass couplings. • Contact Champion Fiberglass for elbow item numbers that require male/female adapters or stubs. XW 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 116400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW Elbows ELBOWS WITH BONDED ON FIBERGLASS COUPLINGS Straight Phenolic Coupling 2-1/2° Phenolic Coupling Elbow with phenolic coupling and female adapter 9" RADIUS ANGLE 9" PHENOLIC COUPLING FEMALE ADAPTER Male Adapters (Phenolic) Female Adapters (Phenolic) Elbows can be supplied with one or two Phenolic-bonded couplings. Replace “-P” suffix with “-1F” for one coupling or “-2F” for two couplings. Champion elbows can also be supplied with 2-1/2° or 5° Phenolic offset couplings to correct conduit field misalignments. Contact Champion Fiberglass for pricing and item numbers on elbows with fiberglass Phenolic male and female adapters. 5° Phenolic Coupling PHENOLIC ELBOWS Phenolic Elbows cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 12 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW 90° x 12" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-90-P 1.41" (36) 9" (229) 12" (305) 1.52 (0.69) □ 1" XW 10E-XW-90-P 1.68" (43) 9" (229) 12" (305) 1.70 (0.77) □ 1-1⁄4" XW 12E-XW-90-P 2.02" (51) 9" (229) 12" (305) 2.05 (0.93) □ 1-1⁄ 2" XW 15E-XW-90-P 2.26" (57) 9" (229) 12" (305) 2.95 (1.34) □ 2" XW 20F-XW-90-P 2.50" (63) 9" (229) 12" (305) 3.15 (1.43) □ 2-1⁄ 2" XW 25F-XW-90-P 3.00" (76) 9" (229) 12" (305) 3.85 (1.75) □ 3" XW 30F-XW-90-P 3.50" (89) 9" (229) 12" (305) 4.55 (2.06) □ 3-1⁄ 2" XW 35F-XW-90-P 4.00" (102) 9" (229) 12" (305) 5.25 (2.38) 90° x 24" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-91-P 1.41" (36) 9" (229) 24" (610) 2.54 (1.15) □ 1" XW 10E-XW-91-P 1.68" (43) 9" (229) 24" (610) 2.83 (1.29) □ 1-1⁄4" XW 12E-XW-91-P 2.02" (51) 9" (229) 24" (610) 3.42 (1.55) □ 1-1⁄ 2" XW 15E-XW-91-P 2.26" (57) 9" (229) 24" (610) 4.92 (2.23) □ 2" XW 20F-XW-91-P 2.50" (65) 9" (229) 24" (610) 5.25 (2.38) □ 2-1⁄ 2" XW 25F-XW-91-P 3.00" (76) 9" (229) 24" (610) 6.42 (2.92) □ 3" XW 30F-XW-91-P 3.50" (89) 9" (229) 24" (610) 7.58 (3.44) □ 3-1⁄ 2" XW 35F-XW-91-P 4.00" (102) 9" (229) 24" (610) 8.76 (3.98) □ 4" XW 40F-XW-91-P 4.50" (114) 9" (229) 24" (610) 9.92 (4.50) 90° x 36" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-92-P 1.41" (36) 9" (229) 36" (914) 3.46 (1.57) □ 1" XW 10E-XW-92-P 1.68" (43) 9" (229) 36" (914) 3.85 (1.75) □ 1-1⁄4" XW 12E-XW-92-P 2.02" (51) 9" (229) 36" (914) 4.65 (2.11) □ 1-1⁄ 2" XW 15E-XW-92-P 2.26" (57) 9" (229) 36" (914) 6.69 (3.04) □ 2" XW 20F-XW-92-P 2.50" (65) 9" (229) 36" (914) 7.14 (3.24) □ 2-1⁄ 2" XW 25F-XW-92-P 3.00" (76) 9" (229) 36" (914) 8.73 (3.96) □ 3" XW 30F-XW-92-P 3.50" (89) 9" (229) 36" (914) 10.31 (4.68) □ 3-1⁄ 2" XW 35F-XW-92-P 4.00" (102) 9" (229) 36" (914) 11.90 (5.40) □ 4" XW 40F-XW-92-P 4.50" (114) 9" (229) 36" (914) 13.49 (6.12) □ 5" XW 50F-XW-92-P 5.50" (140) 9" (229) 36" (914) 16.79 (7.56) □ 6" XW 60F-XW-92-P 6.50" (165) 9" (229) 36" (914) 19.99 (9.00) PHENOLIC ELBOWS Phenolic Elbows cont. 90° elbows O M O R 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 136400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW 90° x 48" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-93-P 1.41" (36) 9" (229) 48" (1,219) 4.44 (2.04) □ 1" XW 10E-XW-93-P 1.68" (43) 9" (229) 48" (1,219) 4.95 (2.26) □ 1-1⁄4" XW 12E-XW-93-P 2.02" (51) 9" (229) 48" (1,219) 5.97 (2.69) □ 1-1⁄ 2" XW 15E-XW-93-P 2.26" (57) 9" (229) 48" (1,219) 8.59 (3.86) □ 2" XW 20F-XW-93-P 2.50" (65) 9" (229) 48" (1,219) 10.08 (4.58) □ 2-1⁄ 2" XW 25F-XW-93-P 3.00" (76) 9" (229) 48" (1,219) 12.32 (5.59) □ 3" XW 30F-XW-93-P 3.50" (89) 9" (229) 48" (1,219) 14.56 (6.61) □ 3-1⁄ 2" XW 35F-XW-93-P 4.00" (102) 9" (229) 48" (1,219) 16.80 (7.63) □ 4" XW 40F-XW-93-P 4.50" (114) 9" (229) 48" (1,219) 19.04 (8.64) □ 5" XW 50F-XW-93-P 5.50" (140) 9" (229) 48" (1,219) 23.52 (10.68) □ 6" XW 60F-XW-93-P 6.50" (165) 9" (229) 48" (1,219) 28.00 (12.71) 90° x 60" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-94-P 1.41" (36) 9" (229) 60" (1,524) 5.40 (2.48) □ 1" XW 10E-XW-94-P 1.68" (43) 9" (229) 60" (1,524) 6.02 (2.74) □ 1-1⁄4" XW 12E-XW-94-P 2.02" (51) 9" (229) 60" (1,524) 7.26 (3.28) □ 1-1⁄ 2" XW 15E-XW-94-P 2.26" (57) 9" (229) 60" (1,524) 10.45 (4.69) □ 2" XW 20F-XW-94-P 2.50" (65) 9" (229) 60" (1,524) 11.13 (5.05) □ 2-1⁄ 2" XW 25F-XW-94-P 3.00" (76) 9" (229) 60" (1,524) 13.61 (6.18) □ 3" XW 30F-XW-94-P 3.50" (89) 9" (229) 60" (1,524) 16.08 (7.30) □ 3-1⁄ 2" XW 35F-XW-94-P 4.00" (102) 9" (229) 60" (1,524) 18.55 (8.42) □ 4" XW 40F-XW-94-P 4.50" (114) 9" (229) 60" (1,524) 21.02 (9.54) □ 5" XW 50F-XW-94-P 5.50" (140) 9" (229) 60" (1,524) 25.97 (11.79) □ 6" XW 60F-XW-94-P 6.50" (165) 9" (229) 60" (1,524) 30.92 (14.04) PHENOLIC ELBOWS Phenolic Elbows cont. 45° x 12" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-80-P 1.41" (36) 9" (229) 12" (305) 1.07 (0.48) □ 1" XW 10E-XW-80-P 1.68" (43) 9" (229) 12" (305) 1.19 (0.54) □ 1-1⁄4" XW 12E-XW-80-P 2.02" (51) 9" (229) 12" (305) 1.44 (0.65) □ 1-1⁄ 2" XW 15E-XW-80-P 2.26" (57) 9" (229) 12" (305) 2.07 (0.94) □ 2" XW 20F-XW-80-P 2.50" (63) 9" (229) 12" (305) 2.21 (1.00) □ 2-1⁄ 2" XW 25F-XW-80-P 3.00" (76) 9" (229) 12" (305) 2.70 (1.22) □ 3" XW 30F-XW-80-P 3.50" (89) 9" (229) 12" (305) 2.89 (1.31) □ 3-1⁄ 2" XW 35F-XW-80-P 4.00" (102) 9" (229) 12" (305) 3.68 (1.67) 45° elbows O M O R 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 14 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW PHENOLIC ELBOWS Phenolic Elbows cont. 45° x 24" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-81-P 1.41" (36) 9" (229) 24" (610) 1.52 (0.69) □ 1" XW 10E-XW-81-P 1.68" (43) 9" (229) 24" (610) 1.70 (0.77) □ 1-1⁄4" XW 12E-XW-81-P 2.02" (51) 9" (229) 24" (610) 2.05 (0.93) □ 1-1⁄ 2" XW 15E-XW-81-P 2.26" (57) 9" (229) 24" (610) 2.95 (1.34) □ 2" XW 20F-XW-81-P 2.50" (65) 9" (229) 24" (610) 3.15 (1.43) □ 2-1⁄ 2" XW 25F-XW-81-P 3.00" (76) 9" (229) 24" (610) 3.85 (1.75) □ 3" XW 30F-XW-81-P 3.50" (89) 9" (229) 24" (610) 4.55 (2.07) □ 3-1⁄ 2" XW 35F-XW-81-P 4.00" (102) 9" (229) 24" (610) 5.24 (2.38) □ 4" XW 40F-XW-81-P 4.50" (114) 9" (229) 24" (610) 5.95 (2.70) 45° x 36" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-82-P 1.41" (36) 9" (229) 36" (914) 2.03 (0.92) □ 1" XW 10E-XW-82-P 1.68" (43) 9" (229) 36" (914) 2.27 (1.03) □ 1-1⁄4" XW 12E-XW-82-P 2.02" (51) 9" (229) 36" (914) 2.73 (1.24) □ 1-1⁄ 2" XW 15E-XW-82-P 2.26" (57) 9" (229) 36" (914) 3.93 (1.78) □ 2" XW 20F-XW-82-P 2.50" (65) 9" (229) 36" (914) 4.20 (1.91) □ 2-1⁄ 2" XW 25F-XW-82-P 3.00" (76) 9" (229) 36" (914) 5.13 (2.33) □ 3" XW 30F-XW-82-P 3.50" (89) 9" (229) 36" (914) 6.07 (2.76) □ 3-1⁄ 2" XW 35F-XW-82-P 4.00" (102) 9" (229) 36" (914) 6.99 (3.18) □ 4" XW 40F-XW-82-P 4.50" (114) 9" (229) 36" (914) 7.93 (3.60) □ 5" XW 50F-XW-82-P 5.50" (140) 9" (229) 36" (914) 9.79 (4.44) □ 6" XW 60F-XW-82-P 6.50" (165) 9" (229) 36" (914) 11.65 (5.29) 45° x 48" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-83-P 1.41" (36) 9" (229) 48" (1,219) 2.53 (1.16) □ 1" XW 10E-XW-83-P 1.68" (43) 9" (229) 48" (1,219) 2.82 (1.28) □ 1-1⁄4" XW 12E-XW-83-P 2.02" (51) 9" (229) 48" (1,219) 3.40 (1.53) □ 1-1⁄ 2" XW 15E-XW-83-P 2.26" (57) 9" (229) 48" (1,219) 4.89 (2.19) □ 2" XW 20F-XW-83-P 2.50" (65) 9" (229) 48" (1,219) 5.15 (2.34) □ 2-1⁄ 2" XW 25F-XW-83-P 3.00" (76) 9" (229) 48" (1,219) 6.29 (2.85) □ 3" XW 30F-XW-83-P 3.50" (89) 9" (229) 48" (1,219) 7.43 (3.37) □ 3-1⁄ 2" XW 35F-XW-83-P 4.00" (102) 9" (229) 48" (1,219) 8.57 (3.89) □ 4" XW 40F-XW-83-P 4.50" (114) 9" (229) 48" (1,219) 9.72 (4.41) □ 5" XW 50F-XW-83-P 5.50" (140) 9" (229) 48" (1,219) 12.01 (5.45) □ 6" XW 60F-XW-83-P 6.50" (165) 9" (229) 48" (1,219) 14.29 (6.49) 45° x 60" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-84-P 1.41" (36) 9" (229) 60" (1,524) 3.01 (1.38) □ 1" XW 10E-XW-84-P 1.68" (43) 9" (229) 60" (1,524) 3.35 (1.53) □ 1-1⁄4" XW 12E-XW-84-P 2.02" (51) 9" (229) 60" (1,524) 4.04 (1.82) □ 1-1⁄ 2" XW 15E-XW-84-P 2.26" (57) 9" (229) 60" (1,524) 5.81 (2.61) □ 2" XW 20F-XW-84-P 2.50" (65) 9" (229) 60" (1,524) 6.30 (2.86) □ 2-1⁄ 2" XW 25F-XW-84-P 3.00" (76) 9" (229) 60" (1,524) 7.70 (3.50) □ 3" XW 30F-XW-84-P 3.50" (89) 9" (229) 60" (1,524) 9.10 (4.13) □ 3-1⁄ 2" XW 35F-XW-84-P 4.00" (102) 9" (229) 60" (1,524) 10.50 (4.77) □ 4" XW 40F-XW-84-P 4.50" (114) 9" (229) 60" (1,524) 11.90 (5.40) □ 5" XW 50F-XW-84-P 5.50" (140) 9" (229) 60" (1,524) 14.70 (6.67) □ 6" XW 60F-XW-84-P 6.50" (165) 9" (229) 60" (1,524) 17.50 (7.94) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 156400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW PHENOLIC ELBOWS Phenolic Elbows cont. 30° x 12" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-70-P 1.41" (36) 9" (229) 12" (305) 0.97 (0.44) □ 1" XW 10E-XW-70-P 1.68" (43) 9" (229) 12" (305) 1.08 (0.49) □ 1-1⁄4" XW 12E-XW-70-P 2.02" (51) 9" (229) 12" (305) 1.30 (0.59) □ 1-1⁄ 2" XW 15E-XW-70-P 2.26" (57) 9" (229) 12" (305) 1.87 (0.85) □ 2" XW 20F-XW-70-P 2.50" (63) 9" (229) 12" (305) 2.00 (0.91) □ 2-1⁄ 2" XW 25F-XW-70-P 3.00" (76) 9" (229) 12" (305) 2.44 (1.11) □ 3" XW 30F-XW-70-P 3.50" (89) 9" (229) 12" (305) 2.89 (1.31) □ 3-1⁄ 2" XW 35F-XW-70-P 4.00" (102) 9" (229) 12" (305) 3.33 (1.51) 30° x 24" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-71-P 1.41" (36) 9" (229) 24" (610) 1.22 (0.55) □ 1" XW 10E-XW-71-P 1.68" (43) 9" (229) 24" (610) 1.36 (0.62) □ 1-1⁄4" XW 12E-XW-71-P 2.02" (51) 9" (229) 24" (610) 1.64 (0.74) □ 1-1⁄ 2" XW 15E-XW-71-P 2.26" (57) 9" (229) 24" (610) 2.36 (1.07) □ 2" XW 20F-XW-71-P 2.50" (65) 9" (229) 24" (610) 2.52 (1.14) □ 2-1⁄ 2" XW 25F-XW-71-P 3.00" (76) 9" (229) 24" (610) 3.08 (1.40) □ 3" XW 30F-XW-71-P 3.50" (89) 9" (229) 24" (610) 3.72 (1.69) □ 3-1⁄ 2" XW 35F-XW-71-P 4.00" (102) 9" (229) 24" (610) 4.30 (1.95) □ 4" XW 40F-XW-71-P 4.50" (114) 9" (229) 24" (610) 4.87 (2.21) 30° x 36" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-72-P 1.41" (36) 9" (229) 36" (914) 1.52 (0.69) □ 1" XW 10E-XW-72-P 1.68" (43) 9" (229) 36" (914) 1.70 (0.77) □ 1-1⁄4" XW 12E-XW-72-P 2.02" (51) 9" (229) 36" (914) 2.05 (0.93) □ 1-1⁄ 2" XW 15E-XW-72-P 2.26" (57) 9" (229) 36" (914) 2.95 (1.34) □ 2" XW 20F-XW-72-P 2.50" (65) 9" (229) 36" (914) 3.15 (1.43) □ 2-1⁄ 2" XW 25F-XW-72-P 3.00" (76) 9" (229) 36" (914) 3.85 (1.75) □ 3" XW 30F-XW-72-P 3.50" (89) 9" (229) 36" (914) 4.55 (2.07) □ 3-1⁄ 2" XW 35F-XW-72-P 4.00" (102) 9" (229) 36" (914) 5.25 (2.38) □ 4" XW 40F-XW-72-P 4.50" (114) 9" (229) 36" (914) 5.95 (2.70) □ 5" XW 50F-XW-72-P 5.50" (140) 9" (229) 36" (914) 7.35 (3.34) □ 6" XW 60F-XW-72-P 6.50" (165) 9" (229) 36" (914) 8.75 (3.97) 30° elbows M O O R 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 16 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW PHENOLIC ELBOWS Phenolic Elbows cont. 30° x 48" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-73-P 1.41" (36) 9" (229) 48" (1,219) 1.89 (0.87) □ 1" XW 10E-XW-73-P 1.68" (43) 9" (229) 48" (1,219) 2.10 (0.96) □ 1-1⁄4" XW 12E-XW-73-P 2.02" (51) 9" (229) 48" (1,219) 2.54 (1.14) □ 1-1⁄ 2" XW 15E-XW-73-P 2.26" (57) 9" (229) 48" (1,219) 3.65 (1.64) □ 2" XW 20F-XW-73-P 2.50" (65) 9" (229) 48" (1,219) 3.89 (1.77) □ 2-1⁄ 2" XW 25F-XW-73-P 3.00" (76) 9" (229) 48" (1,219) 4.75 (2.16) □ 3" XW 30F-XW-73-P 3.50" (89) 9" (229) 48" (1,219) 5.61 (2.55) □ 3-1⁄ 2" XW 35F-XW-73-P 4.00" (102) 9" (229) 48" (1,219) 6.47 (2.94) □ 4" XW 40F-XW-73-P 4.50" (114) 9" (229) 48" (1,219) 7.34 (3.33) □ 5" XW 50F-XW-73-P 5.50" (140) 9" (229) 48" (1,219) 9.07 (4.12) □ 6" XW 60F-XW-73-P 6.50" (165) 9" (229) 48" (1,219) 10.79 (4.90) 30° x 60" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-74-P 1.41" (36) 9" (229) 60" (1,524) 2.21 (1.01) □ 1" XW 10E-XW-74-P 1.68" (43) 9" (229) 60" (1,524) 2.46 (1.12) □ 1-1⁄4" XW 12E-XW-74-P 2.02" (51) 9" (229) 60" (1,524) 2.97 (1.34) □ 1-1⁄ 2" XW 15E-XW-74-P 2.26" (57) 9" (229) 60" (1,524) 4.27 (1.92) □ 2" XW 20F-XW-74-P 2.50" (65) 9" (229) 60" (1,524) 4.52 (2.05) □ 3" XW 30F-XW-74-P 3.50" (89) 9" (229) 60" (1,524) 6.52 (2.96) □ 4" XW 40F-XW-74-P 4.50" (114) 9" (229) 60" (1,524) 8.53 (3.87) □ 5" XW 50F-XW-74-P 5.50" (140) 9" (229) 60" (1,524) 10.54 (4.79) □ 6" XW 60F-XW-74-P 6.50" (165) 9" (229) 60" (1,524) 12.55 (5.70) 22-1/2° x 12" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-60-P 1.41" (36) 9" (229) 12" (305) 0.87 (0.39) □ 1" XW 10E-XW-60-P 1.68" (43) 9" (229) 12" (305) 0.97 (0.44) □ 1-1⁄4" XW 12E-XW-60-P 2.02" (51) 9" (229) 12" (305) 1.16 (0.53) □ 1-1⁄ 2" XW 15E-XW-60-P 2.26" (57) 9" (229) 12" (305) 1.68 (0.76) □ 2" XW 20F-XW-60-P 2.50" (63) 9" (229) 12" (305) 1.79 (0.81) □ 2-1⁄ 2" XW 25F-XW-60-P 3.00" (76) 9" (229) 12" (305) 2.19 (0.99) □ 3" XW 30F-XW-60-P 3.50" (89) 9" (229) 12" (305) 2.58 (1.17) □ 3-1⁄ 2" XW 35F-XW-60-P 4.00" (102) 9" (229) 12" (305) 2.98 (1.35) 22-1/2° elbows M O O R 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 176400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW PHENOLIC ELBOWS Phenolic Elbows cont. 22-1/2° x 24" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-61-P 1.41" (36) 9" (229) 24" (610) 1.07 (0.48) □ 1" XW 10E-XW-61-P 1.68" (43) 9" (229) 24" (610) 1.19 (0.54) □ 1-1⁄4" XW 12E-XW-61-P 2.02" (51) 9" (229) 24" (610) 1.44 (0.65) □ 1-1⁄ 2" XW 15E-XW-61-P 2.26" (57) 9" (229) 24" (610) 2.07 (0.94) □ 2" XW 20F-XW-61-P 2.50" (65) 9" (229) 24" (610) 2.21 (1.00) □ 2-1⁄ 2" XW 25F-XW-61-P 3.00" (76) 9" (229) 24" (610) 2.70 (1.23) □ 3" XW 30F-XW-61-P 3.50" (89) 9" (229) 24" (610) 3.32 (1.51) □ 3-1⁄ 2" XW 35F-XW-61-P 4.00" (102) 9" (229) 24" (610) 3.83 (1.74) □ 4" XW 40F-XW-61-P 4.50" (114) 9" (229) 24" (610) 4.34 (1.97) 22-1/2° x 36" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-62-P 1.41" (36) 9" (229) 36" (914) 1.27 (0.58) □ 1" XW 10E-XW-62-P 1.68" (43) 9" (229) 36" (914) 1.42 (0.64) □ 1-1⁄4" XW 12E-XW-62-P 2.02" (51) 9" (229) 36" (914) 1.71 (0.77) □ 1-1⁄ 2" XW 15E-XW-62-P 2.26" (57) 9" (229) 36" (914) 2.46 (1.12) □ 2" XW 20F-XW-62-P 2.50" (65) 9" (229) 36" (914) 2.63 (1.19) □ 2-1⁄ 2" XW 25F-XW-62-P 3.00" (76) 9" (229) 36" (914) 3.21 (1.46) □ 3" XW 30F-XW-62-P 3.50" (89) 9" (229) 36" (914) 3.79 (1.72) □ 3-1⁄ 2" XW 35F-XW-62-P 4.00" (102) 9" (229) 36" (914) 4.38 (1.99) □ 4" XW 40F-XW-62-P 4.50" (114) 9" (229) 36" (914) 4.96 (2.25) □ 5" XW 50F-XW-62-P 5.50" (140) 9" (229) 36" (914) 6.13 (2.78) □ 6" XW 60F-XW-62-P 6.50" (165) 9" (229) 36" (914) 7.29 (3.31) 22-1/2° x 48" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-63-P 1.41" (36) 9" (229) 48" (1,219) 1.57 (0.72) □ 1" XW 10E-XW-63-P 1.68" (43) 9" (229) 48" (1,219) 1.75 (0.80) □ 1-1⁄4" XW 12E-XW-63-P 2.02" (51) 9" (229) 48" (1,219) 2.11 (0.95) □ 1-1⁄ 2" XW 15E-XW-63-P 2.26" (57) 9" (229) 48" (1,219) 3.03 (1.36) □ 2" XW 20F-XW-63-P 2.50" (65) 9" (229) 48" (1,219) 3.15 (1.43) □ 2-1⁄ 2" XW 25F-XW-63-P 3.00" (76) 9" (229) 48" (1,219) 3.85 (1.75) □ 3" XW 30F-XW-63-P 3.50" (89) 9" (229) 48" (1,219) 4.55 (2.07) □ 3-1⁄ 2" XW 35F-XW-63-P 4.00" (102) 9" (229) 48" (1,219) 5.25 (2.38) □ 4" XW 40F-XW-63-P 4.50" (114) 9" (229) 48" (1,219) 5.95 (2.70) □ 5" XW 50F-XW-63-P 5.50" (140) 9" (229) 48" (1,219) 7.35 (3.34) □ 6" XW 60F-XW-63-P 6.50" (165) 9" (229) 48" (1,219) 8.75 (3.97) 22-1/2° x 60" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-64-P 1.41" (36) 9" (229) 60" (1,524) 1.81 (0.83) □ 1" XW 10E-XW-64-P 1.68" (43) 9" (229) 60" (1,524) 2.01 (0.92) □ 1-1⁄4" XW 12E-XW-64-P 2.02" (51) 9" (229) 60" (1,524) 2.43 (1.10) □ 1-1⁄ 2" XW 15E-XW-64-P 2.26" (57) 9" (229) 60" (1,524) 3.50 (1.57) □ 2" XW 20F-XW-64-P 2.50" (65) 9" (229) 60" (1,524) 3.68 (1.67) □ 3" XW 30F-XW-64-P 3.50" (89) 9" (229) 60" (1,524) 5.31 (2.41) □ 3-1⁄2" XW 35F-XW-64-P 4.00" (102) 9" (229) 60" (1,524) 6.13 (2.78) □ 4" XW 40F-XW-64-P 4.50" (114) 9" (229) 60" (1,524) 6.94 (3.15) □ 5" XW 50F-XW-64-P 5.50" (140) 9" (229) 60" (1,524) 8.58 (3.90) □ 6" XW 60F-XW-64-P 6.50" (165) 9" (229) 60" (1,524) 10.21 (4.64) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 18 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW 11-1/4° X 12" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-50-P 1.41" (36) 9" (229) 12" (305) 0.71 (0.32) □ 1" XW 10E-XW-50-P 1.68" (43) 9" (229) 12" (305) 0.79 (0.36) □ 1-1⁄4" XW 12E-XW-50-P 2.02" (51) 9" (229) 12" (305) 0.96 (0.43) □ 1-1⁄ 2" XW 15E-XW-50-P 2.26" (57) 9" (229) 12" (305) 1.38 (0.63) □ 2" XW 20F-XW-50-P 2.50" (63) 9" (229) 12" (305) 1.47 (0.67) □ 2-1⁄ 2" XW 25F-XW-50-P 3.00" (76) 9" (229) 12" (305) 1.80 (0.82) □ 3" XW 30F-XW-50-P 3.50" (89) 9" (229) 12" (305) 2.18 (0.99) □ 3-1⁄ 2" XW 35F-XW-50-P 4.00" (102) 9" (229) 12" (305) 2.45 (1.11) 11-1/4° x 24" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3/4" XW 07E-XW-51-P 1.41" (36) 9" (229) 24" (610) 0.87 (0.39) □ 1" XW 10E-XW-51-P 1.68" (43) 9" (229) 24" (610) 0.97 (0.44) □ 1-1/4" XW 12E-XW-51-P 2.02" (51) 9" (229) 24" (610) 1.16 (0.53) □ 1-1/2" XW 15E-XW-51-P 2.26" (57) 9" (229) 24" (610) 1.68 (0.76) □ 2" XW 20F-XW-51-P 2.50" (63) 9" (229) 24" (610) 1.79 (0.81) □ 2-1⁄ 2" XW 25F-XW-51-P 3.00" (76) 9" (229) 24" (610) 2.19 (0.99) □ 3" XW 30F-XW-51-P 3.50" (89) 9" (229) 24" (610) 2.58 (1.17) □ 3-1⁄ 2" XW 35F-XW-51-P 4.00" (102) 9" (229) 24" (610) 2.98 (1.35) □ 4" XW 40F-XW-51-P 4.50" (114) 9" (229) 24" (610) 3.38 (1.53) 11-1/4° x 36" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-52-P 1.41" (36) 9" (229) 36" (914) 0.97 (0.44) □ 1" XW 10E-XW-52-P 1.68" (43) 9" (229) 36" (914) 1.08 (0.49) □ 1-1⁄4" XW 12E-XW-52-P 2.02" (51) 9" (229) 36" (914) 1.30 (0.59) □ 1-1⁄ 2" XW 15E-XW-52-P 2.26" (57) 9" (229) 36" (914) 1.87 (0.85) □ 2" XW 20F-XW-52-P 2.50" (64) 9" (229) 36" (914) 2.00 (0.91) □ 2-1⁄ 2" XW 25F-XW-52-P 3.00" (76) 9" (229) 36" (914) 2.44 (1.11) □ 3" XW 30F-XW-52-P 3.50" (89) 9" (229) 36" (914) 2.88 (1.31) □ 3-1⁄ 2" XW 35F-XW-52-P 4.00" (102) 9" (229) 36" (914) 3.33 (1.51) □ 4" XW 40F-XW-52-P 4.50" (114) 9" (229) 36" (914) 3.77 (3.77) □ 5" XW 50F-XW-52-P 5.50" (140) 9" (229) 36" (914) 4.64 (2.11) □ 6" XW 60F-XW-52-P 6.50" (165) 9" (229) 36" (914) 5.53 (2.51) Phenolic Elbows cont. PHENOLIC ELBOWS 11-1/4° elbows M O O R 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 196400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW 11-1/4° x 48" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-53-P 1.41" (36) 9" (229) 48" (1,219) 1.09 (0.50) □ 1" XW 10E-XW-53-P 1.68" (43) 9" (229) 48" (1,219) 1.21 (0.55) □ 1-1⁄4" XW 12E-XW-53-P 2.02" (51) 9" (229) 48" (1,219) 1.46 (0.66) □ 1-1⁄ 2" XW 15E-XW-53-P 2.26" (57) 9" (229) 48" (1,219) 2.11 (0.95) □ 2" XW 20F-XW-53-P 2.50" (64) 9" (229) 48" (1,219) 2.29 (1.04) □ 2-1⁄ 2" XW 25F-XW-53-P 3.00" (76) 9" (229) 48" (1,219) 2.83 (1.29) □ 3" XW 30F-XW-53-P 3.50" (89) 9" (229) 48" (1,219) 3.34 (1.51) □ 3-1⁄ 2" XW 35F-XW-53-P 4.00" (102) 9" (229) 48" (1,219) 3.86 (1.75) □ 4" XW 40F-XW-53-P 4.50" (114) 9" (229) 48" (1,219) 4.38 (1.99) □ 5" XW 50F-XW-53-P 5.50" (140) 9" (229) 48" (1,219) 5.41 (2.46) □ 6" XW 60F-XW-53-P 6.50" (165) 9" (229) 48" (1,219) 6.44 (2.92) 11-1/4° x 60" NOMINAL XW ITEM NUMBER M O-TANGENT (MIN) R-RADIUS (MIN) WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-54-P 1.41" (36) 9" (229) 60" (1,524) 1.21 (0.55) □ 1" XW 10E-XW-54-P 1.68" (43) 9" (229) 60" (1,524) 1.35 (0.61) □ 1-1⁄4" XW 12E-XW-54-P 2.02" (51) 9" (229) 60" (1,524) 1.62 (0.73) □ 1-1⁄ 2" XW 15E-XW-54-P 2.26" (57) 9" (229) 60" (1,524) 2.34 (1.05) □ 2" XW 20F-XW-54-P 2.50" (65) 9" (229) 60" (1,524) 2.52 (1.44) □ 2-1⁄ 2" XW 25F-XW-54-P 3.00" (76) 9" (229) 60" (1,524) 3.08 (1.40) □ 3" XW 30F-XW-54-P 3.50" (89) 9" (229) 60" (1,524) 3.64 (1.65) □ 3-1⁄ 2" XW 35F-XW-54-P 4.00" (102) 9" (229) 60" (1,524) 4.20 (1.91) □ 4" XW 40F-XW-54-P 4.50" (114) 9" (229) 60" (1,524) 4.76 (2.16) □ 5" XW 50F-XW-54-P 5.50" (140) 9" (229) 60" (1,524) 5.88 (2.67) □ 6" XW 60F-XW-54-P 6.50" (165) 9" (229) 60" (1,524) 7.00 (3.18) PHENOLIC ELBOWS Phenolic Elbows cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 20 // Champion Flame Shield® Fittings Quick, easy installation and easily customized options are both features of this versatile range of connectors, adapters, couplings and more. Certifications/Compliances • UL 2515 (Above and Below Ground) • UL 2515-A • ISO 9001 Certified • ISO 14001 Certified • ISO 45001 Certified Types Available These lightweight fittings are available in both IPS and ID, where applicable. Consisting of an Extra Heavy Wall (XW) Thickness of .250" XW 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 216400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW SIZE TYPE XW ITEM NUMBER D1 D2 L WEIGHT LBS KG 3/4" XW 07E-XW-30 1.94" (49) 1.44" (36) 10.75" (273) 0.39 (0.18) 1" XW 10E-XW-30 2.20" (56) 1.70" (43) 10.75" (273) 0.52 (0.24) 1-1/4" XW 12E-XW-30 2.55" (65) 2.05" (52) 10.75" (273) 0.68 (0.30) 1-1/2" XW 15E-XW-30 2.79" (71) 2.29" (58) 10.75" (273) 0.70 (0.32) 2" XW 20F-XW-30 3.03" (77) 2.53" (64) 10.75" (273) 0.95 (0.43) 2-1/2" XW 25F-XW-30 3.53" (90) 3.03" (77) 10.75" (273) 1.30 (0.58) 3" XW 30F-XW-30 4.03" (102) 3.53" (90) 10.75" (273) 1.34 (0.60) 3-1/2" XW 35F-XW-30 4.53" (115) 4.03" (102) 10.75" (273) 1.68 (0.76) 4" XW 40F-XW-30 5.03" (128) 4.53" (115) 10.75" (273) 2.00 (0.90) 5" XW 50F-XW-30 6.03" (153) 5.53" (140) 10.75" (273) 2.08 (0.94) 6" XW 60F-XW-30 7.03" (178) 6.53" (166) 10.75" (273) 2.50 (1.13) BOX CONNECTOR (No Threads) PHENOLIC FITTINGS Phenolic Fittings cont. SLEEVE COUPLING NOMINAL XW ITEM NUMBER D1 D2 L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-42 1.94" (49) 1.44" (36) 18" (457) 0.91 (0.41) □ 1" XW 10E-XW-42 2.20" (56) 1.70" (43) 18" (457) 1.02 (0.46) □ 1-1⁄4" XW 12E-XW-42 2.55" (65) 2.05" (52) 18" (457) 1.23 (0.56) □ 1-1⁄ 2" XW 15E-XW-42 2.79" (71) 2.29" (58) 18" (457) 1.77 (0.80) □ 2" XW 20F-XW-42 3.03" (77) 2.53" (64) 18" (457) 1.89 (0.86) □ 2-1⁄ 2" XW 25F-XW-42 3.53" (90) 3.03" (77) 18" (457) 2.31 (1.05) □ 3" XW 30F-XW-42 4.03" (102) 3.53" (90) 18" (457) 2.77 (1.24) □ 3-1⁄ 2" XW 35F-XW-42 4.53" (115) 4.03" (102) 18" (457) 3.57 (1.62) □ 4" XW 40F-XW-42 5.03" (128) 4.53" (115) 18" (457) 4.41 (2.00) □ 5" XW 50F-XW-42 6.03" (153) 5.53" (140) 18" (457) 5.25 (2.38) □ 6" XW 60F-XW-42 7.03" (178) 6.53" (166) 18" (457) 6.09 (2.76) L D1 D2 L D1 D2 A box connector creates a separable termination into a box. This box connector utilizes a UL 2196 listing approved locking pin connection. For a box connector with straight threads (NPS) supplied with a locknut and sealing ring in place of locking pins, add an "-EX" suffix to the item’s part number. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 22 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW MALE ADAPTER (Tapered Threads) Male adapters with tapered threads (NPT) are generally used for joining phenolic conduit to female threads of rigid steel, Myers-type hubs or terminating into precast iron boxes with female thread entrances. NOMINAL XW ITEM NUMBER D L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-33 1.44" (36) 3" (76) 0.09 (0.04) □ 1" XW 10E-XW-33 1.70" (43) 3" (76) 0.19 (0.09) □ 1-1⁄4" XW 12E-XW-33 2.05" (52) 3" (76) 0.24 (0.11) □ 1-1⁄ 2" XW 15E-XW-33 2.29" (58) 3" (76) 0.35 (0.16) □ 2" XW 20F-XW-33 2.52" (64) 5" (127) 0.69 (0.31) □ 2-1⁄ 2" XW 25F-XW-33 3.03" (77) 5" (127) 0.85 (0.38) □ 3" XW 30F-XW-33 3.52" (89) 5" (127) 1.00 (0.45) □ 3-1⁄ 2" XW 35F-XW-33 4.03" (102) 5" (127) 1.28 (0.58) □ 4" XW 40F-XW-33 4.52" (115) 7" (178) 1.56 (0.71) □ 5" XW 50F-XW-33 5.52" (140) 7" (178) 2.08 (0.94) □ 6" XW 60F-XW-33 6.52" (166) 7" (178) 2.47 (1.12) PHENOLIC FITTINGS FEMALE ADAPTER NOMINAL XW ITEM NUMBER D L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-32 1.44" (36) 3" (76) 0.30 (0.14) □ 1" XW 10E-XW-32 1.70" (43) 3" (76) 0.38 (0.17) □ 1-1⁄4" XW 12E-XW-32 2.05" (52) 3" (76) 0.45 (0.20) □ 1-1⁄ 2" XW 15E-XW-32 2.29" (58) 3" (76) 0.60 (0.27) □ 2" XW 20F-XW-32 2.52" (64) 5" (127) 1.20 (0.55) □ 2-1⁄ 2" XW 25F-XW-32 3.03" (77) 5" (127) 0.85 (0.38) □ 3" XW 30F-XW-32 3.52" (89) 5" (127) 1.40 (0.64) □ 3-1⁄ 2" XW 35F-XW-32 4.03" (102) 5" (127) 1.28 (0.58) □ 4" XW 40F-XW-32 4.52" (115) 5" (127) 2.08 (0.94) □ 5" XW 50F-XW-32 5.52" (140) 5" (127) 2.60 (1.18) □ 6" XW 60F-XW-32 6.52" (166) 5" (127) 3.51 (1.59) This adapter is generally used for joining phenolic conduit with galvanized rigid steel (GRS) conduit. It has the same threads (NPT) as GRS conduit and can easily be attached to GRS conduit. Phenolic Fittings cont. L D L D 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 236400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW STOP COUPLING NOMINAL XW ITEM NUMBER D L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-40 1.44" (36) 18" (457) 0.30 (0.14) □ 1" XW 10E-XW-40 1.70" (43) 18" (457) 0.38 (0.17) □ 1-1⁄4" XW 12E-XW-40 2.05" (52) 18" (457) 0.45 (0.20) □ 1-1⁄ 2" XW 15E-XW-40 2.29" (58) 18" (457) 0.60 (0.27) □ 2" XW 20F-XW-40 2.52" (64) 18" (457) 1.20 (0.55) □ 2-1⁄ 2" XW 25F-XW-40 3.03" (77) 18" (457) 0.85 (0.38) □ 3" XW 30F-XW-40 3.52" (89) 18" (457) 1.40 (0.64) □ 3-1⁄ 2" XW 35F-XW-40 4.03" (102) 18" (457) 1.28 (0.58) □ 4" XW 40F-XW-40 4.52" (115) 18" (457) 2.08 (0.94) □ 5" XW 50F-XW-40 5.52" (140) 18" (457) 2.60 (1.18) □ 6" XW 60F-XW-40 6.52" (166) 18" (457) 3.51 (1.59) Stop coupling is sometimes referred to as a double bell coupling. 5° DOUBLE BELL COUPLING NOMINAL XW ITEM NUMBER D L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-44 1.44" (36) 18" (457) 0.22 (0.10) □ 1" XW 10E-XW-44 1.70" (43) 18" (457) 0.29 (0.13) □ 1-1⁄4" XW 12E-XW-44 2.05" (52) 18" (457) 0.36 (0.16) □ 1-1⁄ 2" XW 15E-XW-44 2.29" (58) 18" (457) 0.39 (0.18) □ 2" XW 20F-XW-44 2.52" (64) 18" (457) 0.53 (0.24) □ 2-1⁄ 2" XW 25F-XW-44 3.03" (77) 18" (457) 0.77 (0.35) □ 3" XW 30F-XW-44 3.52" (89) 18" (457) 0.75 (0.34) □ 3-1⁄ 2" XW 35F-XW-44 4.03" (102) 18" (457) 1.12 (0.51) □ 4" XW 40F-XW-44 4.52" (115) 18" (457) 1.50 (0.68) □ 5" XW 50F-XW-44 5.52" (140) 18" (457) 2.08 (0.94) □ 6" XW 60F-XW-44 6.52" (166) 18" (457) 2.50 (1.13) Other angles can also be manufactured, such as 2.5° etc. Please contact factory for consultation. Phenolic Fittings cont. PHENOLIC FITTINGS L D L D 5° 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 24 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW EXPANSION JOINTS Expansion Characteristics of Champion Fiberglass Reinforced Thermosetting Resin Conduit (RTRC) Coefficient of Thermal Expansion = 5.1 x 10-6 in/in/°F (9.27 x 10-6 mm/mm/°C) TEMPERATURE CHANGE (°F) LENGTH CHANGE (IN/100 FT) TEMPERATURE CHANGE (°F) LENGTH CHANGE (IN/100 FT) TEMPERATURE CHANGE (°C) LENGTH CHANGE (MM/M) 5 0.03 105 0.64 5 0.05 10 0.06 110 0.67 10 0.09 15 0.09 115 0.70 15 0.14 20 0.12 120 0.73 20 0.19 25 0.15 125 0.77 25 0.23 30 0.18 130 0.80 30 0.28 35 0.21 135 0.83 35 0.32 40 0.24 140 0.86 40 0.37 45 0.28 145 0.89 45 0.42 50 0.31 150 0.92 50 0.46 55 0.34 155 0.95 55 0.51 60 0.37 160 0.98 60 0.56 65 0.40 165 1.01 65 0.60 70 0.43 170 1.04 70 0.65 75 0.46 175 1.07 75 0.70 80 0.49 180 1.10 80 0.74 85 0.52 185 1.13 85 0.79 90 0.55 190 1.16 90 0.83 95 0.58 195 1.19 95 0.88 100 0.61 200 1.22 100 0.93 PHENOLIC FITTINGS Phenolic Fittings cont. We recommend that expansion fittings be provided to compensate for thermal expansion and contraction where the length change is expected to be ¼ inch(6 mm) or greater in a straight run between securely mounted items such as boxes, cabinets, elbows or other conduit terminations. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 256400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW Installation of Expansion Joints: • When the duct is shorter than 100 ft., no Expansion Joint is needed. • When the duct is between 100 ft. and 300 ft., install one Expansion Joint at the mid point. • If the duct is longer than 300 ft., install one Expansion Joint every 300 ft. Note: All Expansion Joints have a yellow line on the spigot end of the joint for proper installation. SINGLE EXPANSION JOINT SOCKET X SPIGOT WITH O-RING NOMINAL XW ITEM NUMBER A B L-MIN L-MAX WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-36 1.94" (49) 18" (457) 27" (686) 33" (838) 1.40 (0.64) □ 1" XW 10E-XW-36 2.20" (56) 18" (457) 27" (686) 33" (838) 1.57 (0.71) □ 1-1⁄4" XW 12E-XW-36 2.55" (65) 18" (457) 27" (686) 33" (838) 1.89 (0.86) □ 1-1⁄ 2" XW 15E-XW-36 2.79" (71) 18" (457) 27" (686) 33" (838) 2.72 (1.23) □ 2" XW 20F-XW-36 3.03" (77) 18" (457) 27" (686) 33" (838) 2.90 (1.32) □ 2-1⁄ 2" XW 25F-XW-36 3.53" (90) 18" (457) 27" (686) 33" (838) 3.56 (1.61) □ 3" XW 30F-XW-36 4.03" (102) 18" (457) 27" (686) 33" (838) 4.19 (1.90) □ 3-1⁄ 2" XW 35F-XW-36 4.53" (115) 18" (457) 27" (686) 33" (838) 4.83 (2.19) □ 4" XW 40F-XW-36 5.03" (128) 18" (457) 27" (686) 33" (838) 6.42 (2.92) □ 5" XW 50F-XW-36 6.03" (153) 18" (457) 27" (686) 33" (838) 7.94 (3.60) □ 6" XW 60F-XW-36 7.03" (178) 18" (457) 27" (686) 33" (838) 10.06 (4.57) PHENOLIC FITTINGS Phenolic Fittings cont. SINGLE EXPANSION JOINT SOCKET X SOCKET WITH O-RING NOMINAL XW ITEM NUMBER A B L-MIN L-MAX WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-37 1.94" (49) 18" (457) 36" (914) 42" (1066) 1.76 (0.80) □ 1" XW 10E-XW-37 2.20" (56) 18" (457) 36" (914) 42" (1066) 1.97 (0.89) □ 1-1⁄4" XW 12E-XW-37 2.55" (65) 18" (457) 36" (914) 42" (1066) 2.35 (1.07) □ 1-1⁄ 2" XW 15E-XW-37 2.79" (71) 18" (457) 36" (914) 42" (1066) 2.72 (1.23) □ 2" XW 20F-XW-37 3.03" (77) 18" (457) 36" (914) 42" (1066) 3.62 (1.64) □ 2-1⁄ 2" XW 25F-XW-37 3.53" (90) 18" (457) 36" (914) 42" (1066) 4.63 (2.10) □ 3" XW 30F-XW-37 4.03" (102) 18" (457) 36" (914) 42" (1066) 5.23 (2.37) □ 3-1⁄ 2" XW 35F-XW-37 4.53" (115) 18" (457) 36" (914) 42" (1066) 6.56 (2.98) □ 4" XW 40F-XW-37 5.03" (128) 18" (457) 36" (914) 42" (1066) 7.89 (3.58) □ 5" XW 50F-XW-37 6.03" (153) 18" (457) 36" (914) 42" (1066) 9.75 (4.43) □ 6" XW 60F-XW-37 7.03" (178) 18" (457) 36" (914) 42" (1066) 12.08 (5.48) Installation of Expansion Joints: • When the duct is shorter than 100 ft., no Expansion Joint is needed. • When the duct is between 100 ft. and 300 ft., install one Expansion Joint at the mid point. • If the duct is longer than 300 ft., install one Expansion Joint every 300 ft. Note: All Expansion Joints have a yellow line on the spigot end of the joint for proper installation. L B A L B A 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 26 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW DOUBLE EXPANSION JOINT WITH O-RING NOMINAL XW ITEM NUMBER A B L-MIN L-MAX WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-39 1.94" (49) 17" (432) 53" (1346) 65" (1651) 3.01 (1.37) □ 1" XW 10E-XW-39 2.20" (56) 17" (432) 53" (1346) 65" (1651) 3.36 (1.53) □ 1-1⁄4" XW 12E-XW-39 2.55" (65) 17" (432) 53" (1346) 65" (1651) 4.06 (1.84) □ 1-1⁄ 2" XW 15E-XW-39 2.79" (71) 17" (432) 53" (1346) 65" (1651) 5.83 (2.65) □ 2" XW 20F-XW-39 3.03" (77) 17" (432) 53" (1346) 65" (1651) 6.24 (2.83) □ 2-1⁄ 2" XW 25F-XW-39 3.53" (90) 17" (432) 53" (1346) 65" (1651) 7.63 (3.46) □ 3" XW 30F-XW-39 4.03" (102) 17" (432) 53" (1346) 65" (1651) 9.01 (4.09) □ 3-1⁄ 2" XW 35F-XW-39 4.53" (115) 17" (432) 53" (1346) 65" (1651) 10.42 (4.72) □ 4" XW 40F-XW-39 5.03" (128) 17" (432) 53" (1346) 65" (1651) 11.78 (5.35) □ 5" XW 50F-XW-39 6.03" (153) 17" (432) 53" (1346) 65" (1651) 14.55 (6.61) □ 6" XW 60F-XW-39 7.03" (178) 17" (432) 53" (1346) 65" (1651) 19.25 (8.74) Installation of Expansion Joints: • When the duct is shorter than 100 ft., no Expansion Joint is needed. • When the duct is between 100 ft. and 300 ft., install one Expansion Joint at the mid point. • If the duct is longer than 300 ft., install one Expansion Joint every 300 ft. Note: All Expansion Joints have a yellow line on the spigot end of the joint for proper installation. ALIGNMENT/EXPANSION FITTING WITH O-RINGS NOMINAL XW ITEM NUMBER A B L-MIN L-MAX WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-31 1.94" (54) 1.410" (36) 44" (1117) 50" (1270) 4.27 (1.94) □ 1" XW 10E-XW-31 2.20" (61) 1.675" (43) 44" (1117) 50" (1270) 4.76 (2.16) □ 1-1⁄4" XW 12E-XW-31 2.55" (65) 2.020" (51) 44" (1117) 50" (1270) 5.74 (2.60) □ 1-1⁄ 2" XW 15E-XW-31 2.79" (71) 2.260" (57) 44" (1117) 50" (1270) 8.26 (3.75) □ 2" XW 20F-XW-31 3.00" (76) 2.500" (64) 44" (1117) 50" (1270) 8.82 (4.00) □ 2-1⁄ 2" XW 25F-XW-31 3.53" (90) 3.000" (76) 44" (1117) 50" (1270) 10.78 (4.89) □ 3" XW 30F-XW-31 4.00" (102) 3.500" (89) 44" (1117) 50" (1270) 12.74 (5.78) □ 3-1⁄ 2" XW 35F-XW-31 4.53" (115) 4.000" (102) 44" (1117) 50" (1270) 14.70 (6.67) □ 4" XW 40F-XW-31 5.00" (127) 4.500" (114) 44" (1117) 50" (1270) 16.66 (7.56) □ 5" XW 50F-XW-31 6.00" (152) 5.500" (140) 44" (1117) 50" (1270) 20.58 (9.34) □ 6" XW 60F-XW-31 7.00" (178) 6.500" (165) 44" (1117) 50" (1270) 24.50 (11.12) Alignment/Expansion fitting is sometimes referred to as an Expansion/Deflection joint. (The clamps holding the rubber sleeve connecting the two spigots are made from stainless steel for corrosion protection.) Same instructions & note as above PHENOLIC FITTINGS Phenolic Fittings cont. L B AA L A B 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 276400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW END BELLS—SOCKET TYPE NOMINAL XW ITEM NUMBER D1 D2 L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07E-XW-29 1.94" (49) 1.44" (36) 9.18" (233) 0.63 (0.28) □ 1" XW 10E-XW-29 2.20" (56) 1.70" (43) 9.18" (233) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-29 2.55" (65) 2.05" (52) 9.18" (233) 0.85 (0.38) □ 1-1⁄ 2" XW 15E-XW-29 2.79" (71) 2.29" (58) 9.18" (233) 1.22 (0.55) □ 2" XW 20F-XW-29 3.03" (77) 2.53" (64) 9.18" (233) 1.30 (0.59) □ 2-1⁄ 2" XW 25F-XW-29 3.53" (90) 3.03" (77) 9.18" (233) 1.59 (0.72) □ 3" XW 30F-XW-29 4.03" (102) 3.53" (90) 9.18" (233) 1.90 (0.86) □ 3-1⁄ 2" XW 35F-XW-29 4.53" (115) 4.03" (102) 9.18" (233) 2.17 (0.98) □ 4" XW 40F-XW-29 5.03" (128) 4.53" (115) 9.18" (233) 2.40 (1.09) □ 5" XW 50F-XW-29 6.03" (153) 5.53" (140) 9.18" (233) 2.42 (1.10) □ 6" XW 60F-XW-29 7.03" (178) 6.53" (166) 9.18" (233) 2.50 (1.13) End bells are used for creating a permanent termination into a box for a smooth surface that the cable can be pulled over. D1D2 L PHENOLIC FITTINGS Phenolic Fittings cont. SPLIT ANCHOR RINGS NOMINAL XW ITEM NUMBER F L WEIGHT SIZE TYPE LBS KG □ 3 ⁄4" XW 07C-XW-28 0.25" (6) 3" (76) 0.25 (0.11) □ 1" XW 10C-XW-28 0.25" (6) 3" (76) 0.28 (0.13) □ 1-1⁄4" XW 12C-XW-28 0.25" (6) 3" (76) 0.34 (0.15) □ 1-1⁄ 2" XW 15C-XW-28 0.25" (6) 3" (76) 0.49 (0.22) □ 2" XW 20D-XW-28 0.25" (6) 3" (76) 0.52 (0.24) □ 2-1⁄ 2" XW 25D-XW-28 0.25" (6) 3" (76) 0.64 (0.29) □ 3" XW 30D-XW-28 0.25" (6) 3" (76) 0.80 (0.36) □ 3-1⁄ 2" XW 35D-XW-28 0.25" (6) 3" (76) 0.87 (0.39) □ 4" XW 40D-XW-28 0.25" (6) 3" (76) 0.98 (0.44) □ 5" XW 50D-XW-28 0.25" (6) 3" (76) 1.15 (0.52) □ 6" XW 60D-XW-28 0.25" (6) 3" (76) 1.25 (0.57) Split anchor rings are supplied in pairs and are used to create fixed points. The split anchor rings are placed around the support system, close to the mid point between two expansion joints. One pair of split anchor rings is placed on each side of the support system. Split anchor rings are bonded to the outside of the conduit with Flame Shield® Mix. L F Side View End View 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 28 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW SLIP COLLARS Champion Fiberglass Slip Collars allow unrestricted expansion/contraction movement of RTRC conduit while still providing proper support to the conduit system. The Slip Collars eliminate the expansion/contraction binding that naturally occurs in traditional pipe clamp installations. The advantages of Champion Fiberglass Slip Collars include: • Can be used with steel or fiberglass pipe clamps. • Available in black or grey epoxy. • Heavy-duty wall thickness collar allows for considerable pipe clamp tightening without any force transfer to conduit. End View Channel 1-5/8" x 1-5/8" Steel Channel (By Others) By Others 3" Steel Pipe Straps (By Others) Slip Collar 20D-XW-41 (Inside Diameter 2.625") 2" XW Conduit 20D-XW-20-S (Outside Diameter 2.50") Plan View L SIZE RIGID PIPE CLAMP SIZE REQUIRED XW ITEM NO ID OD WALL THICKNESS L □ 3/4" 07E-XW-41 1.44" (37) 1.800" (41) 0.1825" (5) 3" (76) 1-1/2" □ 1" 10E-XW-41 1.70" (43) 2.275" (58) 0.2875" (7) 3" (76) 2-1/2" □ 1-1/4" 12E-XW-41 2.05" (52) 2.775" (70) 0.365" (9) 3" (76) 2-1/2" □ 1-1/2" 15E-XW-41 2.29" (57) 2.775" (70) 0.245" (6) 3" (76) 2-1/2" □ 2" 20F-XW-41 2.53" (64) 3.350" (85) 0.4125" (10) 3" (76) 3" □ 2-1/2" 25F-XW-41 3.03" (77) 3.350" (85) 0.1625" (4) 3" (76) 3" □ 3" 30F-XW-41 3.53" (89) 3.900" (99) 0.1875" (5) 3" (76) 4" □ 3-1/2" 35F-XW-41 4.03" (102) 4.400" (112) 0.1875" (5) 3" (76) 4" □ 4" 40F-XW-41 4.53" (114) 5.463" (139) 0.469" (12) 3" (76) 5" □ 5" 50F-XW-41 5.53" (140) 6.525" (166) 0.500" (13) 3" (76) 6" □ 6" 60F-XW-41 6.53" (165) 8.525" (168) 1.000" (25) 3" (76) 8" PHENOLIC FITTINGS Phenolic Fittings cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 29 XW Conduit Bodies All conduit bodies are manufactured by compression molding for ultimate strength. The conduit bodies are made from phenolic resin with high glass content. Each conduit body is supplied with a high performance silicone gasket to provide a watertight seal between the cover and conduit body. All hardware is stainless steel. Availability and Customization • Standard conduit bodies are supplied with hubs that require phenolic Flame Shield Adhesive (page 41) to bond conduit to the conduit bodies. • Non-standard (special) conduit bodies can be manufactured with NPT threaded hubs. Please contact Champion Fiberglass regarding item numbers, pricing and availability of these hubs. Available for: • XW (Extra Heavy Wall) Features • Champion Fiberglass conduit bodies are made from compression molded, halogen-free, self-extinguishing phenolic reinforced fiberglass. • Compression molding provides a very uniform, high-strength and high-quality finished product. • Each conduit body provides a watertight seal between the cover and conduit body and is supplied with 316 stainless steel hardware cover screws. • Each conduit body cover will be supplied with Champion’s unique “Champ-Seal” gasketing system. This is a silicone based, watertight and corrosion-resistant gasketing system that completely resists impression setting. Certifications/Compliances • UL 2515 (Above and Below Ground) • CSA 22.2 • ISO 9001 Certified • ISO 14001 Certified • ISO 45001 Certified 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 30 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW TYPE C NOMINAL XW ITEM NUMBER L H W H1 D SOCKET DEPTH VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-C 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 1.435" (36.449) 2" (51) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-C 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 1.700" (43.18) 2" (51) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-C 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 2.045" (51.943) 2" (51) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15E-XW-C 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 2.285" (58.039) 2" (51) 32.00" (524) 1.10 (0.50) □ 2" XW 20F-XW-C 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 2.525" (64.135) 3" (76) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25F-XW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 3.025" (76.835) 3" (76) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-C 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 3.525" (89.535) 3" (76) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 4.025" (102.235) 3" (76) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40F-XW-C 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 4.525" (114.935) 3" (76) 425.00" (6,964) 4.24 (1.92) TYPE LB NOMINAL XW ITEM NUMBER L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-LB 7.5" (191) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-LB 7.5" (191) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-LB 9" (229) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.045" (52) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15E-XW-LB 9" (229) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.285" (58) 32.00" (524) 1.10 (0.50) □ 2" XW 20F-XW-LB 11.75" (298) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.525" (64) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25F-XW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.025" (77) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-LB 16.625" (422) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.525" (90) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.025" (102) 425.00" (6,964) 4.25 (1.92) □ 4" XW 40F-XW-LB 19.375" (492) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.525" (115) 425.00" (6,964) 4.25 (1.92) PHENOLIC CONDUIT BODIES Phenolic Conduit Bodies cont. L H W D H1 W D H1 L H2H 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 316400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW PHENOLIC CONDUIT BODIES Phenolic Conduit Bodies cont. TYPE LL NOMINAL XW ITEM NUMBER L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-LL 7.5" (191) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-LL 7.5" (191) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-LL 9" (229) 2.825" (72) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15E-XW-LL 9" (229) 2.825" (72) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.10 (0.50) □ 2" XW 20F-XW-LL 11.75" (298) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25F-XW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-LL 16.625" (422) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40F-XW-LL 19.375" (492) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) TYPE LR NOMINAL XW ITEM NUMBER L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-LR 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-LR 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-LR 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.20 (0.54) □ 1-1⁄ 2" XW 15E-XW-LR 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.10 (0.50) □ 2" XW 20F-XW-LR 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 2.50 (1.13) □ 2-1⁄ 2" XW 25F-XW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-LR 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40F-XW-LR 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 L H W D H1 W1 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 32 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW TYPE T NOMINAL XW ITEM NUMBER L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-T 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-T 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-T 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.40 (0.64) □ 1-1⁄ 2" XW 15E-XW-T 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.30 (0.59) □ 2" XW 20F-XW-T 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" XW 25F-XW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-T 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40F-XW-T 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) TYPE TB NOMINAL XW ITEM NUMBER L H W H1 H2 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-TB 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-TB 9" (229) 2.125" (54) 1.8125" (46) 1.125" (29) 4.0625" (103) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-TB 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.045" (52) 32.00" (524) 1.40 (0.64) □ 1-1⁄ 2" XW 15E-XW-TB 10.5" (267) 2.8125" (71) 2.5" (64) 1.195" (30) 4.325" (110) 2.285" (58) 32.00" (524) 1.30 (0.59) □ 2" XW 20F-XW-TB 14.25" (362) 3.5625" (90) 3.125" (79) 1.75" (44) 6.6875" (170) 2.525" (64) 70.75" (1,160) 2.80 (1.27) □ 2-1⁄ 2" XW 25F-XW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.025" (77) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-TB 19.25" (489) 4.6875" (119) 4.6875" (119) 2.25" (57) 8.0625" (205) 3.525" (90) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40F-XW-TB 21.5" (546) 5.5" (140) 5.875" (149) 3" (76) 8.0625" (205) 4.525" (115) 425.00" (6,964) 4.24 (1.92) L W1 H W D H1 L H2H W D H1 PHENOLIC CONDUIT BODIES Phenolic Conduit Bodies cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 336400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW PHENOLIC CONDUIT BODIES Phenolic Conduit Bodies cont. TYPE X NOMINAL XW ITEM NUMBER L H W W1 H1 D VOLUME WEIGHT SIZE TYPE INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) INCH (MM) CU IN (CM3) LBS (KG) □ 3 ⁄4" XW 07E-XW-X 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.435" (36) 13.90" (228) 0.70 (0.32) □ 1" XW 10E-XW-X 9" (229) 2.125" (54) 1.8125" (46) 3.3125" (84) 1.125" (29) 1.700" (43) 13.90" (228) 0.70 (0.32) □ 1-1⁄4" XW 12E-XW-X 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.045" (52) 32.00" (524) 1.60 (0.73) □ 1-1⁄ 2" XW 15E-XW-X 10.5" (267) 2.8125" (71) 2.5" (64) 4.4375" (113) 1.195" (30) 2.285" (58) 32.00" (524) 1.50 (0.68) □ 2" XW 20F-XW-X 14.25" (362) 3.5625" (90) 3.125" (79) 6.25" (159) 1.75" (44) 2.525" (64) 70.75" (1,160) 3.00 (1.36) □ 2-1⁄ 2" XW 25F-XW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.025" (77) 217.00" (3,557) 3.22 (7.10) □ 3" XW 30F-XW-X 19.25" (489) 4.6875" (119) 4.6875" (119) 8.0625" (205) 2.25" (57) 3.525" (90) 217.00" (3,557) 3.22 (7.10) □ 3-1⁄ 2" XW 35F-XW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.025" (102) 425.00" (6,964) 4.24 (1.92) □ 4" XW 40F-XW-X 21.5" (546) 5.5" (140) 5.875" (149) 8.625" (219) 3" (76) 4.525" (115) 425.00" (6,964) 4.24 (1.92) L H W D H1 W1 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 34 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW Champion Fiberglass Phenolic Flame Shield® Adhesive (Phenolic Conduit Adhesive) Champion Fiberglass Flame Shield Mix is a two-part component (3:1 ratio) system, high-temperature adhesive designed to permanently bond Champion Phenolic conduit, fittings and joints. The Flame Shield adhesive is used to permanently bond phenolic conduit joints that will be subjected to temperatures up to 1850°F for two hours or less. Champion Flame Shield Mix is available in a 444 ml cartridge size. See chart below for part numbers: PART NO DESCRIPTION FM-AG-444 444 ml Flame Shield Mix Adhesive Gun FM-444 444 ml Flame Shield Phenolic Adhesive Cartridge FM-MT Champion Phenolic Flame Shield Mix – Mixer Tip Additional features and benefits include: • 40°F and above working temperature • Fast curing time at room temperature • Excellent adhesion bonding strength properties • Contains no solvents • Resistance to thermal cycling PHENOLIC CONDUIT ADHESIVE ADHESIVE JOINT The Adhesive Joint is the straight socket joint combined with the appropriate adhesive. The adhesive is applied to the spigot end of the conduit. Estimated Number of Joints/Tube 444ml CONDUIT SIZE JOINTS PER/TUBE 3/4" 49 1" 41 1-1/4" 37 2" 24 2-1/2" 20 3" 18 3-1/2" 14 4" 11 5" 9 6" 7 Phenolic Conduit Adhesive 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 356400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW CHAMPION ENGINEERING SPECIFICATIONS (XW) Champion Engineering Specifications (XW) XW (EXTRA HEAVY WALL) PHENOLIC FIBERGLASS CONDUIT SPECIFICATIONS I. References When a standard or other referenced document referred to in this specification is superseded by an approved revision, the revision shall apply. II. Listing The XW conduit and fittings shall be listed by UL, Underwriters Laboratories, to the UL 2515A Extra Heavy Wall standard. All conduit shipped shall contain UL labels. The conduit shall meet the requirements of NFPA 130 and NFPA 502. The Flame Shield conduit when installed together with the appropriately matched 1 or 2-hour fire-rated cables and in accordance with the instructions will meet the requirements of the NFPA 130, NFPA 502 and/or UL2196—2-hour fire test at 1850°F (1010°C). The entire system (conduit & cable) will be FHIT130 (1-hour) and FHIT502 (2-hour) Listed. The circuits will continue functioning for the duration of the respective fire test and subsequent 75 PSI hose stream test. III. UL2196 Tested Support Spans The requirements for fire-rated systems are more stringent than the conduit support spans outlined in the National Electrical Code (NEC) and Canadian Electrical Code (CE Code). Industry standard installation practices and workmanship shall be exercised in all installations and followed as outlined in the cable manufacturers Installation Guidelines Manual. The XW conduit shall meet the requirements of UL2196 when supported at the support spans shown in the applicable cable manufacturers Installation Manual. IV. Manufacturing The conduit shall be fiberglass conduit, also known as Reinforced Thermosetting Resin Conduit (RTRC), manufactured using the single-circuit filament-winding process. Multi-circuit windings are not allowed. The conduit shall have a winding angle as close as possible to 54.75 degrees. Winding mandrels shall be straight and true so as to produce a non-tapered conduit. Tapering is allowed at the belled end. The resin system shall be phenolic based, with no fillers, using an anhydride curing agent. The fiberglass shall consist of continuous E-glass Grade “A” roving. All additives for increasing flame spread and lowering smoke density shall be halogen free, i.e. not contain chlorine or bromine. Conduit shall not be manufactured with a condensation reaction of phenol and formaldehyde. This is so that there is no residual formaldehyde or any corrosive by-products. Carbon black shall be used as ultraviolet inhibitor to protect the conduit and fittings during storage and exposure to the outdoors. Conduit and elbows shall be reddish brown in color. Curing shall be done using an oven and shall take place in two steps. The first curing zone shall bring the conduit slowly to the gel temperature. The second zone shall post-cure the conduit at no less than 180°F. The pipe has to be properly cured so that when measuring the glass transition temperature with a differential calorimeter the difference between the first measurement and the second shall not exceed 5°F. The internal conduit and elbow walls shall be smooth, and all fibers embedded in the phenolic resin. All elbows shall meet the nominal radius + or - 2". The wall thickness shall meet tolerance as shown below and the “Out of Rounds” as shown in NEMA TC 14. All elbows shall have either straight socket ends or phenolic coupling ends (per project requirements). Conduit and fittings are manufactured for use at temperatures ranging from -60°F (-51°C) to 1850°F (1010°C). All conduits and elbows shall be durably and legibly marked in accordance to NEMA TC 14. In addition, the following information shall be included: • NEMA TC 14 • UL 2515A (Extra Heavy Wall Phenolic – Above and Below Ground) • Manufacturer and reseller (if the conduit was modified or bent other than by the manufacturer) • Date of manufacturing of conduit and elbows • Elbows shall be marked with the angle and radius • Special customer markings (per request) All conduit, elbows and fittings shall be manufactured in the U.S.A. and marked as such. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 36 // Champion Flame Shield® 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XWChampion Engineering Specifications (XW) cont. CHAMPION ENGINEERING SPECIFICATIONS (XW) V. Dimensions All 2"–6" conduits shall be manufactured in ID sizes. All other sizes (3/4" – 1-1/2") to be IPS. Conduit shall be manufactured having non-tapered sections (except for integral belled ends). Conduit shall be manufactured with the following nominal dimensions: OUTSIDE DIAMETER INSIDE DIAMETER WALL THICKNESS SIZE TYPE IN IN IN 3/4" XW 1.410" 0.910" .250" 1" XW 1.675" 1.175" .250" 1-1/4" XW 2.020" 1.520" .250" 1-1/2" XW 2.260" 1.760" .250" 2" XW 2.500" 2.000" .250" 2-1/2" XW 3.000" 2.500" .250" 3" XW 3.500" 3.000" .250" 3-1/2" XW 4.000" 3.500" .250" 4" XW 4.500" 4.000" .250" 5" XW 5.500" 5.000" .250" 6" XW 6.500" 6.000" .250" VI. Electrical Properties The conduit shall have the following electrical properties when tested in accordance with referenced test method: VII. Mechanical Properties The conduit shall have the following mechanical properties when tested in accordance with referenced test method: Volume Resistivity 3.8 x 1014 ohm-cm ASTM D257 Surface Resistivity 1.1 x 1014 ohms ASTM D257 Dielectric Constant 3.5 (at 103 cps) ASTM D150 Dissipation Factor 0.005 (at 103 cps) ASTM D150 Dielectric Strength 500 volts/mil (19.7 kv/mm) ASTM D149 Tensile Strength, Axial 7,000 psi (64 MPa) ASTM D2105 Compressive Strength 12,000 psi (83 MPa) ASTM D695 Ultimate Elongation 2% psi (9.6 GPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.2 x 106 psi (8.3 GPa) ASTM D2105 Thermal Conductivity 1.67 Btu.in/(ft2)(hr)(°F/in) (0.24 mk/W) ASTM D5930-1 Thermal Resistivity 0.6°F. ft2 . h/Btu. in ASTM D335 Heat U.V. Resistance >3500 Hrs (Xenon Arc) ASTM D570 Specific Gravity 1.70 - 1.75 g/cm3 ASTM D792 Glass Content 70% ± 5% API SPEC 1 SLR Water Absorption Less than 1% ASTM D570 Barcol Hardness 70 ± 2 ASTM D2583 Coefficient of Thermal Expansion 5.1 x 10-6 in/in/°F (9.27 x 10-6 mm/mm/°C) ASTM D696 VIII. Fire Resistance and Flame Spread Properties The conduit shall have the following flame and smoke properties when tested in accordance with referenced test method: Heat Deflection 500°F (260°C)@264 psi ASTM 0648 Surface Flammability <2 ASTM E162 Flame Spread (Tunnel Test) <1 ASTM E84 Smoke Density (Tunnel Test) <1 ASTM E84 Smoke Density, DS4 minutes <1 ASTM E662 Smoke Density, Dmax flaming <30 ASTM E662 Smoke Density, Dmax non-flaming <20 ASTM E662 Vertical Flame Test FT4 (IEEE 1202) Passed CSA 22.2 Vertical Tube Furnace Test 932°F (500°C) ASTM E136 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 376400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com XW Champion Engineering Specifications (XW) cont. CHAMPION ENGINEERING SPECIFICATIONS (XW)IX. Quality Assurance Program Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001 Quality Management System. X. Joining System Conduit Straight Socket The conduit shall be supplied with a bonded coupling on one end and a machined spigot on the other end. A two-part adhesive, high-temperature epoxy resin system, designed to permanently bond fittings and joints of conduit shall be properly mixed and applied to the spigot end before joining the conduits together. The adhesive shall be supplied from the same manufacturer of conduit and fittings in order not to void the UL listing and to provide a two-hour certified rated connection. XI. Toxicity Properties The conduit shall not contain any compounds that can release halogens, i.e. chlorine, bromine, fluorine and iodine in more than trace amounts when burning. Conduit shall not be manufactured with a condensation reaction of phenol and formaldehyde. This is so that there is no residual formaldehyde or any corrosive by-products. XII. Fittings and Accessories Fiberglass conduit fittings, elbows and accessories shall be manufactured using one of two manufacturing procedures. The first method shall use the same process, methods and components as used to manufacture the fiberglass conduit. The second method shall use the compression molding process, Sheet Molding Compound (SMC), for the manufacture of the finished component. The SMC material shall be a phenolic resin with +30% reinforcement of glass. The glass fibers should be approximately 1" in length. The SMC material shall be fire resistant to UL 2515 specifications and shall be halogen free. XIII. Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001 Environmental Management Systems and Performance. XIV. Installation Training Manufacturer may provide (upon request) contractor installation training for field cutting, joint preparation, joint assembly and RTRC field cut sealing (with field cutting sealant) at manufacturers discretion. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 38 // Champion Flame Shield® General • Conduit shall be phenolic fiberglass as manufactured by Champion Fiberglass, Inc. using the single-circuit filament-winding process. • Conduit, elbows and fittings shall be manufactured from a phenol based resin and hardener with an appropriate E-glass roving manufactured by the same single-circuit filament-winding process. Resin shall be free of fillers. • Conduit shall be supplied with a bonded coupling on one end and machined spigot on the other end. • Conduit, elbows, fittings and adhesive are specified for use throughout a temperature range of -60°F (-51°C) to 1850°F (1010°C). • Conduit, elbows, fittings and adhesive shall be constructed of noncombustible materials in accordance with the requirements of ASTM E136. • Conduit shall be wound on steel mandrels at a helix winding angle to the longitudinal axis appropriate to produce conduit that meets the physical requirements of this specification. Mandrels shall be straight and true so as to produce a non-tapered conduit. • Conduit shall be free from all defects including indentations, delamination, pinholes, foreign inclusions and resin-starved areas. The conduit shall be round. The bore of the conduit shall be smooth and uniform. All conduit ends shall be cut at right angles to the axis of the conduit. • Conduit shall not be manufactured with a condensation reaction of phenol and formaldehyde. This is so that there is no residual formaldehyde or any corrosive by-products. Electrical Properties Physical and Mechanical Properties Tunnel Test, Flame Spread <1 ASTM E84 Tunnel Test, Smoke Density <1 ASTM E84 Smoke Density, DS4 min <1 ASTM E662 Smoke Density, Dmax flaming <30 ASTM E662 Smoke Density, Dmax non-flaming <20 ASTM E662 Coefficient of Thermal Expansion 5.1 x 10-6 in/in/°F (9.27 x 10-6 mm/mm/°C) ASTM D696 Tensile Strength, Axial 7,000 psi (62 MPa) ASTM D2105 Modulus of Elasticity (4" conduit) 1.2 x 106 psi (8.3 GPa) ASTM D2105 Thermal Conductivity 1.67 Btu/(ft2)(hr.)(°F /in)(0.24 W/m.K) ASTM D5930-01 Specific Gravity 1.70-1.75 ASTM D792 Glass Content 70% ±5% API SPEC 15 LR Dielectric Strength 150 volts/mil. (5.9 kv/mm) ASTM D 149 Water Absorption Less than 1.0% ASTM D570 Barcol Hardness 70 ±2 ASTM D2583 Temperature Range -60°F to 1850°F ASTM E119 (1850°F 2 hours) Vertical Flame Test FT4 Passed CSA 22.2 Surface Flammability <2 ASTM E162 CHAMPION ENGINEERING SPECIFICATIONS Change In Temperature °F (°C) Expansion/Contraction (inch) per 100 ft of conduit at °F of change Expansion/Contraction (mm) per 100 M of conduit at °C of change 0.00 0.10 (8) 0.20 (17) 0.30 (25) 0.40 (33) 0.50 (42) 0.60 (50) 0.70 (58) 0.80 (67) 0 (11) 10 20 30 40 50 60 70 80 90 100 110 120 (22) (33) (44) (56) (67) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 39 CHAMPION ENGINEERING SPECIFICATIONS Champion Engineering Specifications cont. Heat Deflection The minimum heat deflection temperature shall be 500°F (260°C) when tested at 264 psi in accordance with ASTM D 648 Toxicity Champion FLAME SHIELD® conduit does not contain any compounds that can release halogens — bromine or chlorine — when burning. GASES VALUES (MAX PPM) Hydrogen Chloride 0 Hydrogen Bromide 0 Hydrogen Cyanide <1 Hydrogen Sulfide 0 Ammonia 0 Oxides of Nitrogen <5 Carbon Dioxide <10,500 Carbon Monoxide <350 Color Natural color is dark reddish brown, almost black. Deflection Deflection is always determined at mid-span. The empirical formula for deflection is: It is recommended that mid-span deflection never exceed 5⁄8 inches (16 mm). D= 131xWxL4 E(OD4 -ID4) D = Mid-span deflection (in) OD = Outside diameter of conduit (in) ID = Inside diameter of conduit (in) E = Modulus of elasticity of conduit (psi), which is 1,200,000 for phenolic fiberglass conduit L = Distance between hangers (ft) W = Total weight of cable and conduit (lbs/ft) 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 40 // Champion Flame Shield® Champion Engineering Specifications cont. SIZE AT 73.4°F (23°C) LBF/IN2 (MPa) AT 32°F (0°C) LBF/IN2 (MPa) XW XW 3 ⁄4" 1,300 (9.1) 1,300 (9.1) 1" 1,100 (7.7) 1,100 (7.7) 1-1⁄4" 875 (6.1) 875 (6.1) 1-1⁄ 2" 775 (5.4) 775 (5.4) 2" 525 (3.7) 525 (3.7) 2-1⁄ 2" 325 (2.3) 325 (2.3) 3" 225 (1.6) 225 (1.6) 3-1⁄ 2" 200 (1.4) 200 (1.4) 4" 175 (1.2) 175 (1.2) 5" 125 (0.88) 125 (0.88) 6" 50 (0.35) 50 (0.35) CHAMPION ENGINEERING SPECIFICATIONS Impact Resistance The minimum impact resistance values for the conduit shall be as shown in the table below when tested in accordance with ASTM D2444. SIZE AT 73.4°F (23°C) IMPACT RESISTANCE LBS. FT. (NM) AT 32.4°F (0°C) IMPACT RESISTANCE LBS. FT. (NM) XW XW 3 ⁄4" 50 (68) 50 (68) 1" 160 (215) 160 (215) 1-1⁄4" 160 (215) 160 (215) 1-1⁄ 2" 175 (235) 175 (235) 2" 200 (270) 200 (270) 2-1⁄ 2" 210 (285) 210 (285) 3" 245 (330) 245 (330) 3-1⁄ 2" 300 (405) 300 (405) 4" 350 (470) 350 (470) 5" 420 (565) 420 (565) 6" 455 (615) 455 (615) Stiffness The minimum conduit stiffness at five percent deflection for all sizes of conduit shall not be less than the values given in the table below when tested in accordance with ASTM D2412. Wire Fill Consult the appropriate wire manufacturers FHIT listing and the applicable Installation Guide for the FHIT listed wire-fill percentages. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Flame Shield® // 41 CHAMPION ENGINEERING SPECIFICATIONS Champion Engineering Specifications cont. Corrosion Resistance Guide The corrosion guidelines tests were performed by analyzing phenolic conduit coupons for 30 days in the chemical vapors at the temperature shown. It has been shown that Champion FLAME SHIELD® can often be used for chemicals listed as “Not Recommended” (NR). Real cases often are limited to fumes, vapors and occasional splashes at the temperatures indicated. This information is provided solely as a guide since it is impossible to anticipate all individual site conditions. For specific applications which are not covered in this guide (may require screening tests), consultation with Champion Fiberglass, Inc. is recommended. CHEMICAL CONCENTRATION VAPOR°F VAPOR°C CHEMICAL CONCENTRATION VAPOR°F VAPOR°C Acetic Acid All 140 60 Heavy Aromatic Naphtha (HAN) 100 150 66 Acetic Acid, Glacial All 150 66 Hydrochloric Acid 37 120 49 Acetone All 80 27 Hydrogen Chloride (Gas) — 180 82 Aluminum Chloride All 180 82 Hydrogen Sulfide (Gas) — 180 82 Aluminum Hydroxide (1) All 120 49 Isopropyl Alcohol All 125 52 Aluminum Sulphate All 250 121 Magnesium Hydroxide (1) All 120 49 Ammonia Aqueous (1) 10% NR NR Methyl Alcohol (Methanol) 100 125 52 Ammonium Bicarbonate (1) All 150 66 Methyl Ethyl Ketone 100 80 27 Ammonium Chloride All 150 66 Naphtha All (*) (*) Ammonium Hydroxide (1) All NR NR Nitric Acid — (*) (*) Ammonium Phosphate All 150 66 Perchlorethylene All 80 27 Benzene 100 150 66 Phenol (Carbolic Acid) All 100 38 Benzyl Alcohol 100 125 52 Phosphoric Acid All 150 66 Benzyl Chloride All 150 66 Potassium Carbonate (1) All 120 49 Calcium Chloride All 150 66 Potassium Permanganate All 150 66 Calcium Hydroxide (1) All 120 49 Sodium Bicarbonate (1) All 150 66 Calcium Hypochlorite All (*) (*) Sodium Carbonate (1) All 150 66 Carbon Dioxide Gas — 250 121 Sodium Chloride All 150 66 Carbon Tetrachloride 100 150 66 Sodium Hydroxide (1) All (*) (*) Chlorine (Liquid) All NR NR Sodium Hypochlorite All 250 121 Chlorobenzene 100 150 66 Sodium Sulfate All 150 66 Chloroform 100 150 66 Sodium Tripolyphosphate 100 150 66 Chloroethylene 100 150 66 Styrene All 150 66 Chlorotoluene 100 150 66 Sulfur Dioxide All NR NR Citric Acid 30 120 49 Sulfuric Acid 93 150 66 Ethyl Alcohol (Ethanol) (Denaturated) 100 150 66 Sulfurous Acid 25% min. All 150 66 Ethylene Glycol 100 180 82 Toluene 100 150 66 Furfuryl Alcohol 100 125 52 Trichlorethylene All 120 49 Glycol 100 180 82 Xylene 100 150 66 NR = Not Recommended (*) - Contact Champion Fiberglass (1) - All alkaline materials will attack phenolics to some extent. Resistance is dependent upon humidity of the environment. Material is conditionally recommended for continuous exposure to dry vapor only with occasional wetting. Duct system must be designed to eliminate condensation or pooling. If condensates can be expected from vapors, contact Champion Fiberglass. Information in this table is based on data supplied by raw material suppliers and collected from many years of similar industrial applications. Temperatures represent standard test conditions and are not minimums or maximums. Champion FLAME SHIELD® products may be acceptable at other temperatures for some chemicals, but should be tested to determine specific suitability. The recommendations or suggestions contained in this table are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory or field trial prior to use. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 42 // Champion Flame Shield® Champion Engineering Specifications cont. LIMITED WARRANTY This warranty covers any Champion Fiberglass, Inc. (“Champion”) electrical conduit products (“Product”). Subject to the terms and conditions of this warranty, Champion warrants that the Product is free from defects in workmanship and materials for a period of one (1) year from the date of purchase. During the applicable terms of this warranty, and subject to the terms and conditions thereof, in the event that the Product is proven to be defective and the defect is not caused by any misuse or damage to the Product while in the possession of the user, Champion will remedy the failure or defect without charge to the user except for labor. The remedy will consist of repair or replacement of the Product and or defective part, at Champion’s option. Repair will be made, at Champion’s option, either at user’s location or at a facility designated by Champion. Any replacement part provided under this warranty assumed as its warranty period only the unexpired term of this warranty, which is fixed when such part replaces a defective part. This warranty does not cover defects, failure or damages caused by normal wear and tear, act of God, accident, misuse or unreasonable use of the Product, lack of proper maintenance, fire, flood or any circumstances or events beyond Champion’s control. Champion’s sole obligation under this warranty is to repair or replace the product, as provided herein. Champion shall have no liability for any direct, incidental, special or consequential damages resulting from breach of this or any other warranty (no warranty being implied from this reference) on the product. Except to the extent prohibited by applicable law, any implied warranty, including without limitation, of merchantability or fitness for any particular purchase with respect to the product, is limited in duration to the term of this warranty. This warranty is in lieu of any other express warranties and of any other obligation on the part of Champion. Any other express warranties are expressly excluded and disclaimed. No Champion representative is authorized to give any warranty (other than this warranty) with respect to the product, and any such warranty given by a Champion representative shall not constitute a Champion warranty or be binding in any respect upon Champion. Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you. To obtain performance of any obligation of Champion under this warranty, the user must provide proof of the date of purchase and notify Champion of any warranty claim at the following address: CHAMPION FIBERGLASS, INC. 6400 Spring Stuebner Rd Spring, TX 77389 Attention: Warranty Claims Telephone: (281) 655-8900 Notify the nearest Champion authorized representative for inspection of the Product. For the name of the nearest authorized representative, refer to our website: www.championfiberglass.com / Locate a Rep Tab, or you can contact our corporate offices for the appropriate Representative’s contact information. Any written correspondence can be mailed to our corporate offices at the address above. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Place and date: For the issuing office: Katy, TX, 21 February, 2024 DNV - Business Assurance 1400 Ravello Drive, Katy, TX, 77449-5164, USA Sherif Mekkawy Management Representative Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. ACCREDITED UNIT: DNV Business Assurance USA Inc., 1400 Ravello Drive, Katy, TX, 77449, USA - TEL: +1 281-396-1000. www.dnv.com MANAGEMENT SYSTEM CERTIFICATE Certificate no.: 10000498984-MSC-ANAB-USA Initial certification date: 18 April, 2018 (by different Certification body) Valid: 18 April, 2024 – 17 April, 2027 This is to certify that the management system of Champion Fiberglass, Inc. 6400 Spring Stuebner Road, Spring, TX, 77389-4482, USA has been found to conform to the Quality Management System standard: ISO 9001:2015 This certificate is valid for the following scope: Manufacture of fiberglass conduit and fittings. Place and date: For the issuing office: Katy, TX, 25 August, 2025 DNV - Business Assurance 1400 Ravello Drive, Katy, TX, 77449-5164, USA Sherif Mekkawy Management Representative Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. ACCREDITED UNIT: DNV Business Assurance USA Inc., 1400 Ravello Drive, Katy, TX, 77449, USA - TEL: +1 281-396-1000. www.dnv.com MANAGEMENT SYSTEM CERTIFICATE Certificate no.: 10000499011-MSC-ANAB-USA Initial certification date: 17 November, 2021 Valid: 12 April, 2024 – 11 April, 2027 This is to certify that the management system of Champion Fiberglass, Inc. 6400 Spring Stuebner Road, Spring, TX, 77389-4482, USA has been found to conform to the Environmental Management System standard: ISO 14001:2015 This certificate is valid for the following scope: Manufacture of Fiberglass Conduit and Fittings Place and date: For the issuing office: Katy, TX, 13 March, 2024 DNV - Business Assurance 1400 Ravello Drive, Katy, TX, 77449-5164, USA Sherif Mekkawy Management Representative Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid. ACCREDITED UNIT: DNV Business Assurance USA Inc., 1400 Ravello Drive, Katy, TX, 77449, USA - TEL: +1 281-396-1000. www.dnv.com MANAGEMENT SYSTEM CERTIFICATE Certificate no.: 10000499004-MSC-ANAB-USA Initial certification date: 23 March, 2022 Valid: 12 April, 2024 – 11 April, 2027 This is to certify that the management system of Champion Fiberglass, Inc. 6400 Spring Stuebner Road, Spring, TX, 77389-4482, USA has been found to conform to the Occupational Health and Safety Management System standard: ISO 45001:2018 This certificate is valid for the following scope: Manufacture of Fiberglass Conduit and Fittings. CHAMPION ENGINEERING SPECIFICATIONS Champion Fiberglass is also a manufacturer of the following products: © 2026 by Champion Fiberglass, Inc. All rights reserved. This catalog, or parts thereof, may not be reproduced in any other format without written permission from the publishers. 060326 6400 Spring Stuebner Rd Spring, TX 77389 Main: 281.655.8900 Fax: 281.257.2523 championfiberglass.com DO MORE® .