Champion Strut™ Electrical Conduit Support System Catalog

CHAMPION STRUTTM Champion Fiberglass is the most advanced manufacturing facility of fiberglass conduit, fiberglass bridge drain and fiberglass strut systems in the world. Its well-trained and highly efficient workforce utilizes state-of- the-art proprietary high-speed winding equipment and high-temperature curing ovens to develop the world’s most advanced, highest-quality fiberglass conduit and bridge drain systems. Our 118,000 square-foot facility includes state-of-the-art technology that speeds our output and increases our filament winding capacity rate of manufacture—thereby increasing our ability to deliver faster, more customized solutions for our customers. Champion Fiberglass began production of fiberglass conduit (referred to as Reinforced Thermoset Resin Conduit or RTRC in the National Electric Code [NEC]) and fittings in 1988. Since then, Champion Fiberglass has developed into the most advanced manufacturing facility of fiberglass conduit in the world. In 1989, Champion Fiberglass developed the first fiberglass conduit from an epoxy resin for use above ground. The conduit meets the most stringent industry specifications for flame resistance (UL 94) and smoke generation (ASTM E84). Today, Champion Duct® epoxy conduit is UL and CSA listed for both above (UL 2515, UL 2515A and CSA) and below ground (UL 2420 and CSA) applications. Another milestone was achieved in 2006 when Champion Fiberglass completed development of the first zero-smoke, zero-halogen, two-hour fire-rated Phenolic Conduit System called Flame Shield®—made entirely from non-toxic chemicals. It does not include toxic chemicals such as formaldehyde, etc. Flame Shield has become the conduit of choice for subways, mass transit passenger stations and tunnel two-hour fire-rated applications. Flame Shield meets the requirements of NFPA 130 and NFPA 502. In 2008, after many years of continuous effort and work with UL and the NEC, Champion Haz Duct® Type XW Conduit was certified for use in Class 1, Division 2 and Zone 1, Division 2 applications per NEC. Features and Advantages Champion Strut offers the following features and advantages: • Multiple channel profiles to accommodate any application • Available in both polyester (dark grey) and vinyl ester (beige) resin systems • Light grey colored polyester channel is available upon special request with a special part number • Supplied in standard 10-ft lengths with 20-ft lengths available upon request • CS-SST Series channel (only) will accommodate steel rigid conduit sized pipe clamps • Complete line of corrosion-resistant fiberglass components • UV resistant—channels incorporate UV inhibitors and surfacing veils that improve weatherability and inhibits UV degradation • Easy to field cut and drill • Lightweight • Fire retardant • Special colors available upon request Champion Strut™ // 1 Contents Pages 2–5 Technical Information Pages 6–8 Installation Pages 9–10 Chemical Resistance Pages 11–19 Channel Pages 20–24 Channel Fittings Page 25 Post Bases Pages 26–30 Pipe Clamps Pages 31–35 Fasteners Page 36 Pipe and Conduit Hangers Pages 37–39 Pipe and Conduit Hanger Types Pages 40–41 Specifications for Fiberglass Hangers Pages 42–43 Pipe and Conduit Hangers Pages 43–45 Pipe-Hanging Accessories Page 46 Wall Support Racks Pages 46–49 Instrument and Pipe Stands Pages 50-51 Structural Shapes Pages 52–53 Promotional Samples Wall Support Racks Page 46 Instrument and Pipe Stands Pages 46–49 Channel Pages 11–19 Channel Fittings Pages 20–24 Pipe Clamps Pages 26–30 Fasteners Pages 31–35 Pipe and Conduit Hangers Pages 42–43 Pipe-Hanging Accessories Pages 43–45 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 2 // Champion Strut™ Channels Channels are provided in two different resin systems: polyester and vinyl ester resin. These channels are manufactured from a process called pultrusion. Both polyester and vinyl ester channels utilize the same glass rovings and matting with the only difference being the resins. Even though they utilize the same glass rovings and mattings, they exhibit different physical properties. Both resins are flame retardant conforming to ASTM E-84, Class 1 flame spread rating and are self-extinguishing per the requirements of UL94V-0. Both polyester and vinyl ester channels also incorporate UV-resistant surfacing veils. However, since each resin system has its own advantages, it’s up to the user to determine which resin system offers the best solution for their application(s). Materials Polyester Resin Polyester resin channels are provided in a dark grey color for CS-S Series channels and a light grey color for CS-SST Series Channels. Polyester channel special colors are available upon request. Polyester resin channels are cost-effective, general-purpose fiberglass profiles that provide excellent corrosion resistance across many chemical environments, typically at a lower cost than vinyl ester channels. Vinyl Ester Resin Vinyl ester resin channels are provided in beige colors for both the CS-S Series channels and for the CS-SST Series channels. Vinyl ester channel special colors are available upon request. Vinyl ester resin channels are premium-grade fiberglass channels that provide superior corrosion resistance in many chemical environments. Vinyl ester channels are more resistant to impact and less sensitive to temperature and humidity, thus making them more durable and expensive than polyester resin channels. Polyurethane Resin Glass-reinforced polyurethane resin is used to manufacture Champion Strut™ pipe clamps, U-bolts, hardware, some channel connector fittings, molded clevis hangers and post bases. These parts are all colored dark grey. Temperature Ranges The Champion Strut system utilizes three material types. The following chart illustrates their acceptable operating temperature ranges. Technical Information MATERIAL TYPE LOW TEMPERATURE HIGH TEMPERATURE Polyester -35°F 200°F Vinyl Ester -35°F 200°F Polyurethane -40°F 140°F Manufacturing Process Pultrusion Pultrusion is a continuous molding process whereby glass reinforcing fibers, glass mattings and UV-resistant surfacing veils are saturated with a liquid polymer (polyester or vinyl ester) resin and then carefully formed and pulled through a heated die to form a part. Pultrusion results in straight, consistent parts of virtually any length. Being that the pultruded component is internally reinforced with permanently bonded continuous glass fibers, it has great strength. In addition to being strong, pultruded components demonstrate excellent corrosion and fire resistance. These features make fiberglass channels an excellent choice for many corrosive industrial applications. TECHNICAL INFORMATION 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 3 Technical Information cont. The fiberglass channels provided by Champion Strut™ are standardly supplied in 10-ft lengths with 20-ft lengths available upon request. Continuous fiberglass rovings Fiberglass mat Fiberglass mat Surfacing veil Surfacing veil Resin reservoir Heated die Pull direction Surfacing veil Rovings Mats Surfacing veil TECHNICAL INFORMATIONTYPICAL VALUE TYPICAL VALUE TYPICAL PROPERTIES TEST METHOD DIRECTION UNIT POLYESTER VINYL ESTER MECHANICAL Ultimate Tensile Strength ASTM D-638 Longitudinal PSI 30,000 35,000 ASTM D-638 Transverse PSI 7,000 10,000 Tensile Modulus ASTM D-638 Longitudinal PSI 2.5 x 106 3.0 x 106 ASTM D-638 Transverse PSI 0.8 x 106 1.0 x 106 Ultimate Compressive Strength ASTM D-695 Longitudinal PSI 30,000 35,000 ASTM D-695 Transverse PSI 15,000 20,000 Compressive Modulus ASTM D-695 Longitudinal PSI 2.5 x 106 2.5 x 106 ASTM D-695 Transverse PSI 1.0 x 106 1.2 x 106 Ultimate Flexural Strength ASTM D-790 Longitudinal PSI 30,000 35,000 ASTM D-790 Transverse PSI 10,000 14,000 Flexural Modulus ASTM D-790 Longitudinal PSI 1.6 x 106 2.0 x 106 ASTM D-790 Transverse PSI 0.8 x 106 1.0 x 106 Shear Strength Short Beam ASTM D-2344 Longitudinal or PSI 5,500 7,000 Transverse PSI 5,500 6,000 Impact Strength-Izod ASTM D-256 Longitudinal ft-lb/in 35 30 Transverse ft-lb/in 4 5 Hardness-Barcol ASTM D-2583 Perpendicular – 50 50 ELECTRICAL Electrical Strength Short-Time in oil ASTM D-149 Perpendicular Volts/Mil 200 200 Parallel KV/in 35 35 Dielectric Constant ASTM D-150 Perpendicular 5.0 5.0 Dissipation Factor ASTM D-150 Perpendicular 0.03 0.03 Arc Resistance ASTM D-495 Longitudinal or Seconds 80 120 Transverse Seconds 80 120 TYPICAL VALUE TYPICAL VALUE TYPICAL PROPERTIES TEST METHOD DIRECTION UNIT POLYESTER VINYL ESTER OTHER Thermal Coefficient of Expansion ASTM D-696 Longitudinal in/in/°F 5 x 10-5 5 x 10-5 Thermal Conductivity Longitudinal Btu.in/ft2.hr.°F 4.0 4.0 Water Absorption 24 hours ASTM O-570 Longitudinal % 1 1 Density ASTM D-792 Longitudinal lbs/cu in 0.062 0.062 Color (Standard) Dark Grey Beige Flammability UL94 Classification: V-O V-O Flammability ASTM E-84 Rating: 25 25 Note: The above list of properties was derived from laboratory data using coupon test specimens cut from pultruded sections. Such information should only be used as a general guide in design. The factory should be contacted for specific information on any given component. Technical Information cont. TECHNICAL INFORMATION 4 // Champion Strut™ 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Weathering All fiberglass pultruded parts will experience some degradation after prolonged exposure to outdoor weather- ing. Pultruded fiberglass components have excellent corrosion and temperature resistance but can be attacked by UV. Degradation first becomes apparent when the pultruded component surface loses its shiny appearance and gloss. Over longer periods and in severe cases, the fiberglass closest to the surface will become exposed; however, even in this advanced state, the physical properties of the pultruded part are not compromised by this surface degradation. The Champion Strut fiberglass channel framing system includes dark pigments, UV stabilizers and a surfacing veil to inhibit the effects of weathering and UV degradation. The surfacing veil provides a resin-rich surface which inhibits weathering and acts as a barrier from UV degradation between the surface and the top layer of the fiberglass-reinforced pultruded component. The addition of pigments used within the resin also slow the effects of weathering. The best overall method to protect pultruded components from the effects of outdoor weathering is to apply a protective coating. Champion recommends coating the pultruded components with an outdoor urethane or acrylate paint. This will protect the pultruded components from the future effects of weathering and will prolong the life of the fiberglass channel framing system. If your application will experience extreme exposure to ultraviolet, please contact Champion Fiberglass to discuss the extreme ultraviolet-resistant fiberglass channel framing system options that are available. Handling and Storage Transportation Fiberglass channels are shipped in self-supporting crates designed to be unloaded by forklift. Crates should not be dropped from the truck trailer flatbeds. Fiberglass channels may also be shipped via enclosed vans in bundles. Smaller lengths of channel (under 5 ft) can be shipped via common courier delivery service. Storage • Fiberglass channel crates should be stored on a flat, level surface. The wooden frames should line up so the load will be transferred to the wood frames rather than the channel. The height of stacked channel should be limited to 12 ft. • Channel accessories, when stored outdoors, should be under cover to protect items in cartons from the outdoor elements until ready for installation. Champion Strut™ Specifications 1.0 Scope 1.1 This specification covers the requirements for the Champion Strut fiberglass channel framing system. 2.0 Materials 2.1 Channels shall be pultruded from fire-resistant polyester and vinyl ester resins. Polyester and vinyl ester resins utilized will have a fire-retardant rating of 25 or less when tested in accordance with ASTM E-84 and exhibit low smoke generation. Polyester resin channels provided will be dark grey in color (CS-S Series channels) or light grey in color (CS-SST Series channels). Vinyl ester channels provided will be beige in color (CS-S Series channels and CS-SST Series channels). Special colors are available upon request. 2.2 Some channel accessories will be constructed from pultruded polyester and vinyl ester materials. Other channel accessories will be injection molded from long glass fiber-reinforced polyurethane resin. 3.0 Composition 3.1 Glass-reinforced channels will be constructed with 70% glass and 30% resin. Channels will utilize UV-stabilized resins (polyester or vinyl ester) and incorporate UV-resistant surfacing veil into the laminate. Surfacing veils will be applied to all exterior surfaces to improve weatherability and inhibit ultraviolet degradation. 3.2 Glass-reinforced channel accessories will be injection molded from 40% long glass fiber polyurethane resin. Channel accessories will incorporate dark grey pigments to improve weatherability and inhibit ultraviolet degradation. 4.0 Structural Design 4.1 Champion Strut™ CS-S Series channel profile is designed to allow complete engagement and maximum pull-out strength of channel accessories. Flange design provides maximum strength compared to traditional fiberglass channel profile flange designs and permits greater torquing of accessories without failure. The Champion Strut CS-SST Series channel profile is designed strictly to be used with steel rigid conduit sized pipe clamps. Champion Strut CS-SST Series channel profile is not designed to be used with any polyurethane channel accessories pictured in this catalog. The CS-SST Series channel flange design will not interlock correctly with these accessories causing potential failures. 4.2 Champion Strut channel profiles will be offered in the following sizes: TECHNICAL INFORMATION Champion Strut™ // 5 Technical Information cont. CS-S SERIES CS-SST SERIES 1-1/2" x 1-1/8" x 1/8" 1-5/8" x 1-1/8" x 3/16" 1-1/2" x 2-1/4" x 1/8" 1-5/8" x 2-1/4" x 3/16" 1-5/8" x 1-5/8" x 1/4" 1-5/8" x 1-5/8" x 3/16" 1-5/8" x 3-1/4" x 1/4" 1-5/8" x 3-1/4" x 3/16" CS-S Series CS-SST Series 4.3 Champion Strut CS-S Series channel profile will have a minimum flange pull-out strength of 1,000 lbs over 3/4"-long section of inside flange. 4.4 Champion Strut channel lengths shall be standardly supplied in 10-ft lengths with 20-ft lengths available upon special request. 5.0 Standards 5.1 Champion Strut channel shall conform to UL94V0 self-extinguishing flammability standard. 5.2 Champion Strut shall have a flame spread rating of 25 or less when tested per ASTM E-84. 5.3 Champion Strut channel complies with the requirements of ASTM D-3917 and ASTM D-4385 which govern the dimensional tolerances and visual defects of pultruded shapes. 6.0 Quality Assurance 6.1 Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 9001: 2015 Quality Management System. 7.0 General 7.1 Champion Strut shall be supplied as a system including all necessary non-metallic components (fasteners, hangers, pipe clamps, channel splice plates, brackets, beam clamps, etc.). 7.2 All Champion Strut components supplied shall be non-metallic except where 316 stainless steel hardware is used as part of the specific component. 7.3 Non-metallic fasteners shall be manufactured from long glass fiber-reinforced polyurethane. These fasten- ers combine high levels of stiffness, strength and toughness all together in a single material. No other method of reinforcing melt processable thermoplastic is able to match their performance properties. 7.4 Champion Strut is manufactured in the U.S.A. (Spring, TX) by Champion Fiberglass. 8.0 Environmental Manufacturer shall have a current Certificate, issued by an independent and accredited company, of compliance with an ISO 14001: Environmental Management Systems and Performance. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 6 // Champion Strut™ Installation INSTALLATION These instructions are intended only to provide assistance and as a guide to obtain the most appropriate and satisfactory installation of Champion Strut™ fiberglass channel framing systems. These instructions are not intended to replace the responsibilities of engineers, customer representatives, owners or other persons responsible in establishing engineering design practices and procedures that are best suited for individual jobsite conditions. The installation of fiberglass channel and accessories doesn’t differ greatly from the instal- lation of metallic channel and accessories. General installation practices will still apply. The procedures for cutting, drilling and sealing can be found below. Labor Savings Just as with Champion Fiberglass conduit, Champion Strut can be installed much faster than traditional steel channels. The lightweight fiberglass components weigh less than half of their steel channel counterparts and can be cut, drilled and fabricated in half the time. The result is a substantial labor savings as illustrated by the NECA Manual of Labor Units. Field Cutting, Drilling and Sealing To make fiberglass channel field cuts, the tools required are a fine-tooth handheld hacksaw, portable band saw or a chop saw with a diamond cutting blade. In order to drill fiberglass channel, any standard battery-powered drill will work. It’s recommended to use carbide-tipped drill bits as they last longer. Marking the fiberglass channel for cutting or drilling will require a contrasting colored marker. Remove any cutting/drilling burrs or ridges with 60-grit emery cloth. All field cut sections of strut should be sealed with Champion Seal field-cutting sealant (PN# CS-SEAL-C). Proper field cutting and drilling PPE to include: • Long-sleeve clothing • Gloves • Safety glasses • Particulate respirator (#N95 or equivalent) CHAMPION STRUT™ WALL BRACKETS Champion Strut wall brackets are typically used to support piping, electrical conduits or cable trays that will be wall mounted. Each wall bracket has a maxi- mum load rating of 750 lbs with a 3:1 safety factor on a uniformly distributed load. Bracket spacing may be determined by dividing 750 lbs by the piping, electrical conduit or cable tray load by the total load in lbs/ft of piping, conduit or cable tray including its intended material load (fluid or cable). 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com STRUT LENGTH STEEL STAINLESS STEEL FIBERGLASS PVC COATED 6" .20 .23 .15 .23 12" .21 .24 .16 .25 18" .22 .25 .17 .26 24" .24 .28 .18 .28 36" .26 .30 .20 .30 48" .28 .32 .21 .33 60" .30 .35 .23 .35 72" .31 .36 .23 .36 84" .33 .38 .25 .39 96" .34 .39 .26 .40 108" .36 .41 .27 .42 2025–2026 Manual of Labor Units Field Cut 1 5/8" x 1 5/8" Strut Hanger Channels Installation cont. INSTALLATION Champion Strut™ // 7 Double strut PN# CS-S20D 1" max. between material being supported and rod 2" minimum from hole to end of strut to prevent tear out TRAPEZE HANGING SYSTEMS Champion Strut trapeze hanging systems may be used to support piping, electrical conduits or electrical cable trays in areas where the building structure doesn’t allow direct placement or supporting (I-beams, wall mounting, pipe racks, etc.). Trapeze hangers are field assembled using compo- nents that are contained within this catalog. The trapeze hanger should be constructed as shown and care should be taken to ensure that the load is equally distributed on the hanger and that threaded rods are fully inserted into the beam clamps to achieve maximum thread engagement and threaded rod pull-out strength. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ TRAPEZE TYPES The Champion Strut trapeze systems can be designed in three different styles: utilizing the single back-to-back Champion Strut CS-Series profile CS-S20D, with the CS-S Series 1-5/8" x 1-5/8" profile CS-S10D with the strut opening facing down or the CS-S Series 1-5/8" x 1-5/8" profile CS-S10D with the strut opening facing up. Each type of trapeze hanging system has different loading capacities. 2" Minimum from hole to end of strut to prevent tear out 1" Max. between material being supported and rod Max. load this configuration 1,000 lbs Double strut PN# CS-S20D 1/2" Fiberglass all-thread rod Back-to-back fiberglass strut PN# CS-S20D One saddle clip Two fiberglass nuts BACK-TO-BACK STRUT TRAPEZE When utilizing this design and supporting a 100 lb/ft load, the spacing between each trapeze should not exceed 10 ft. Under these conditions, each trapeze will be supporting 1,000 lbs and yielding a support system safety factor of 3. When using the Champion Strut heavy-duty fiberglass beam clamps (PN# CS-BCH-500), care should be taken to ensure that the 1/2" threaded rod is fully engaged within the beam clamp. The fiberglass hex nuts should not be over-torqued (8 ft/lbs max) and the load should be equally distributed over the trapeze hanger. Installation cont. INSTALLATION 8 // Champion Strut™ 1/2" Fiberglass all-thread rod Fiberglass strut PN# CS-S20 One saddle clip Fiberglass nut 1/2" Fiberglass all-thread rod Fiberglass strut PN# CS-S20 One saddle clip Fiberglass nut 2" Minimum from hole to end of strut to prevent tear out 1" Max. between material being supported and rod Max. load this configuration 500 lbs Single strut PN# CS-S20 SINGLE STRUT (CS-S20) WITH OPEN END FACING DOWN TRAPEZE When utilizing this design and supporting a 100 lb/ft load, the spacing between each trapeze should not exceed 5 ft. Under these conditions, each trapeze will be supporting 500 lbs and yielding a support system safety factor of 3. When using the Champion Strut™ heavy-duty fiberglass beam clamps (PN# CS-BCH-500), care should be taken to ensure that the 1/2" threaded rod is fully engaged within the beam clamp. The fiberglass hex nuts should not be over-torqued (8 ft/lbs max) and the load should be equally distributed over the trapeze hanger. SINGLE STRUT (CS-S20) WITH OPEN END FACING UP TRAPEZE When utilizing this design and supporting a 100 lb/ft load, the spacing between each trapeze should not exceed 4 ft. Under these conditions, each trapeze will be supporting 400 lbs and yielding a support system safety factor of 3. When using the Champion Strut heavy-duty fiberglass beam clamps (PN# CS-BCH-500), care should be taken to ensure that the 1/2" threaded rod is fully engaged within the beam clamp. The fiberglass hex nuts should not be over-torqued (8 ft/lbs max) and the load should be equally distributed over the trapeze hanger. 2" Minimum from hole to end of strut to prevent tear out 1" Max. between material being supported and rod Max. load this configuration 400 lbs Single strut PN# CS-S20 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 96400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHEMICAL RESISTANCE Chemical Compatibility Table CHEMICAL SERIES P (POLY/GLASS) 70°–160°F SERIES V (VINYL/GLASS) 70°–160°F SERIES PU (POLYURETHANE) 70°–160°F 70°F 160°F 70°F 160°F 70°F 160°F Acetic Acid, Up to 10% R R R R R – Acetic Acid, Up to 50% R R R R R – Acetone, Up to 10% NR NR NR NR R – Aluminum Hydroxide R R R R R – Ammonium Hydroxide (Aqueous Ammonia), Up to 5% NR NR R R R – Ammonium Hydroxide, Up to 10% NR NR R 150° R – Ammonium Hydroxide, Up to 20% NR NR R 150° R – Ammonium Nitrate R R R R R – Ammonium Phosphate R R R R R – Ammonium Sulfide, Saturated NR NR R 120° R – Aqua Regia, Fumes NR NR R 150° NR – Benzene NR NR NR NR NR R R Benzoic Acid R R R R R – Bromine, Wet Gas NR NR R 150° – – Butylene Glycol, Up to 100% R R R NR R – Butyric Acid, Up to 50% R R R R R – Calcium Hydroxide R NR R R R – Calcium Hypochlorite R NR R R R – Chlorine, Dry Gas NR NR R R – – Chlorine, Wet Gas NR NR R R – – Chlorine, Liquid NR NR NR NR – – Chlorine, Water R R R R R – Chromic Acid, Up to 5% NR NR R R – – Copper Chloride R R R R R – Copper Cyanide R NR R R R – Copper Fluoride R NR R R R – Copper Nitrate R R R R R – Copper Sulfate R R R R R – Dechlorinated Brine Storage – – R R R – Esters, Fatty Acid R R R R R – Ferric Chloride R R R R R – Ferrous Chloride R R R R R – Fluoboric Acid R 120° R R – – Fluosilicic Acid, Up to 10% NR NR R R – – Fluosilicic Acid, Up to 32% NR NR R 100° – – Formic Acid, Up to 10% NR NR R R R – Formic Acid, Up to 50% NR NR R 100° R – Gasoline, Aviation R NR R R R – Green Liquor, Pulp Mill – – R R – – Hydrochloric Acid, Up to 15% R NR R R R – R = Recommended NR = Not recommended — = No information available Chemical Resistance Chemical Resistance cont. 10 // Champion Strut™ CHEMICAL SERIES P (POLY/GLASS) 70°–160°F SERIES V (VINYL/GLASS) 70°–160°F SERIES PU (POLYURETHANE) 70°–160°F 70°F 160°F 70°F 160°F 70°F 160°F Hydrochloric Acid, Up to 37% R NR R R R – Hydrofluoric Acid, Up to 10% NR NR R 150° – – Hydrofluoric Acid, Up to 20% NR NR R 100° – – Hydrogen Chloride, Wet Gas R NR R R NR – Hydrogen Sulfide, Wet Gas R NR R R R – Lactic Acid R NR R R R – Lead Nitrate – – R R R – Magnesium Hydroxide NR NR R R R – Nickel Sulfate, Low pH NR NR R R R – Nickel Sulfate, High pH NR NR R R R – Nitric Acid, Up to 5% NR NR R 150° R – Nitric Acid, Up to 35% NR NR R 150° R – Nitric Acid, Vapor NR NR R R – – Perchloric Acid, Up to 10% NR NR R 150° – – Pickling Liquids, 3–5% H2S04 R R R R R – Phosphoric Acid NR NR R R R – Phosphoric Acid, Super or Poly (115%, P20%) NR NR R R – – Phosphoric Acid, Vapor or Condensate NR NR R R – – Potassium Chloride R R R R R – Potassium Nitrate R R R R R – Potassium Persulfate NR NR R R R – Silver Cyanide, Up to 5% NR NR R R R – Sodium Hydroxide, Up to 25% NR NR R 150° R – Sodium Hydroxide, Up to 50% NR NR R 180° – – Sodium Hypochlorite, Up to 15% NR NR R 150° R – Sodium Nitrate R R R R R – Sodium Sulfate R NR R R R – Sodium Sulfide NR NR R R R – Sulfuric Acid, Up to 25% R R R R R – Sulfuric Acid, Up to 50% NR NR R R R – Sulfuric Acid, Up to 70% NR NR R R R – Sulfuric Acid, Up to 75% NR NR R 120° – – Sulfuric Acid, Up to 80% NR NR NR NR – – Sulfuric Acid, Vapor R NR R R – – Trichlorethylene, Fumes NR NR R 120° R – Trisodium Phosphate R NR R R R – Urea R NR R 150° R – Vegetable Oils R R R R R – Vinegar R R R R R R White Liquor, Pulp Mill – – R R – – R = Recommended NR = Not recommended — = No information available Note: The recommendations contained in this table (pages 9–10) are made without guarantee of representation as to results. Since the actual use by others is beyond our control, no guarantee, expressed or implied, is made by Champion Fiberglass as to effects of such use or results to be obtained nor does Champion Fiberglass assume any liability arising out of the use by others of the products referenced in this table (pages 9–10). Nor is the information herein to be construed as absolutely complete since additional information may be needed or desirable when particular or exceptional conditions or circumstances exist or because of applicable laws or government regulations. We suggest that you evaluate these recommendations and suggestions in your own laboratory prior to use. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase price of the material. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHEMICAL RESISTANCE Champion Strut™ // 116400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHANNEL Channel Champion Strut Flange Design 1-5/8" 1-5/8" CHAMPION STRUT™ CS-S SERIES CHANNEL The Champion Strut CS-S Series channel profile incorporates a unique flange design that provides positive interlocking and fastening of all non-metallic strut-related components. Champion Strut CS-S Series channel profile is designed to allow complete engagement and maximum pull-out strength of channel accessories. Flange design provides maxi- mum strength compared to traditional fiberglass channel profile flange designs and permits greater torquing of accessories without failure. The Champion Strut CS-S Series channel profile is not designed to be used with traditional steel pipe clamps. Materials Channels are provided in two different resin systems, polyester and vinyl ester resin. Polyester Resin Polyester resin channels are provided in a dark grey color for CS-S Series channels. Polyester channel special colors are available upon request. Vinyl Ester Resin Vinyl ester resin channels are provided in a beige color for the CS-S Series channels. Vinyl ester channel special colors are available upon request. SST Flange 1-5/8" 1-5/8" CHAMPION STRUT™ SST SERIES CHANNEL The Champion Strut SST Series channel profile is designed strictly to be used with steel rigid conduit sized pipe clamps. Champion Strut CS-SST Series channel profile is not designed to be used with any polyurethane channel accessories (channel nuts and pipe clamps) pictured in this catalog. The CS-SST Series channel flange design will not interlock correctly with these accessories causing potential failures. Materials Channels are provided in two different resin systems, polyester and vinyl ester resin. Polyester Resin Polyester resin channels are provided in a light grey color for CS-SST Series channels. Polyester channel special colors are available upon request. Vinyl Ester Resin Vinyl ester resin channels are provided in a beige color for the CS-SST Series channels. Vinyl ester channel special colors are available upon request. 12 // Champion Strut™ Channel cont. CHANNEL CHAMPION STRUT™ CONCRETE EMBEDMENT CHANNEL In certain construction applications, it may become necessary to insert a fiberglass channel into a new pouring of concrete. Concrete embedment channel is designed to be cast in place, or inserted flush into wet concrete and allowed to fully cure. This provides a secure suitable mechanical anchor for items to be fastened into the channel. Concrete embedment channel consists of the Champion Strut standard 1-5/8" x 1-5/8" channel (either Series CS-S or CS-SST channels) bonded to a continuous pultruded fiberglass flat bar (1/4" thick x 3" wide) with a high strength epoxy adhesive. Channel does not include foam insert (PN# CS-FI) or plastic closure strip (PN# CS-CS). ITEM NO CHANNEL SERIES LENGTH CS-S-CI 1-5/8" x 1-5/8" S 10 ft CS-SST-CI 1-5/8" x 1-5/8" SST 10 ft Note: To specify polyester or vinyl ester, add suffix “-P” or ”-V” to part number. CS-FI Plastic foam insert for temporary use during concrete pour. CS-CS Plastic closure strip. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 13 CHANNEL Channel cont. P P > Pc P P > Pc A) B) CHAMPION STRUT™ CHANNEL LOADING TYPES When designing a Champion Strut support system, the following methods of loading must be considered: • Beam • Column • Flange BEAM LOADING A beam is a structural element that primarily resists loads applied laterally to the beam’s axis. Its mode of deflection is primarily by bending. The loads applied to the beam result in reaction forces at the beam’s support points. A typical Champion Strut™ trapeze hanger is an example of the most commonly seen beam-loading application. Refer to the Champion Strut Channel Loading chart (pages 16–17) to determine the beam loading for your application. COLUMN LOADING Columns are structural members that are loaded parallel to their length. Most columns are vertical and are used to carry loads from a higher level to a lower level. Trapeze Hanger 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 14 // Champion Strut™ Channel cont. CHANNEL A typical Champion Strut™ pipe support is an example of the most commonly seen column-loading application. Refer to the Champion Strut Channel Loading chart (pages 16–17) to determine the column loading for your application. Flange Load FLANGE LOADING Flange loading is the pull-out strength or resistance of the Champion Strut lips to tension from the accessories (pipe clamps or fasteners). CHANNEL TYPE SIZE PULL-OUT STRENGTH (PSI) CS-S Series Vinyl Ester 1-5/8" x 1-5/8" 450 CS-S Series Polyester 1-5/8" x 1-5/8" 360 CS-SST Vinyl Ester 1-5/8" x 1-5/8" 350 CS-SST Polyester 1-5/8" x 1-5/8" 300 CS-S Series Vinyl Ester 1-1/2" x 1-1/8" 210 CS-S Series Polyester 1-1/2" x 1-1/8" 210 CS-SST Vinyl Ester 1-5/8" x 1-1/8" 210 CS-SST Polyester 1-5/8" x 1-1/8" 210 Note: Values shown represent a 3:1 safety factor. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 15 Channel cont. CHANNEL CHAMPION STRUT™ BEAM-LOADING CONVERSION TABLE The following Champion Strut beam-loading conversion table shows the multipliers that should be used in conjunction with the Champion Strut beam-loading chart. This beam-loading conversion table can be used to convert the simple beam-loading information (pages 16–17) to one of the load types below. LOAD AND SUPPORT CONDITION LOAD FACTOR DEFLECTION FACTOR 1. Simple Beam, Uniform Load 1.00 1.00 2. Simple Beam, Concentrated Load at Center 0.50 0.80 3. Simple Beam, Two Equal Concentrated Loads at 1/4 pts 1.00 1.10 4. Beam Fixed at Both Ends, Uniform Load 1.50 0.30 5. Beam Fixed at Both Ends, Concentrated Load at Center 1.00 0.40 6. Cantilever Beam, Uniform Load 0.25 2.40 7. Cantilever Beam, Concentrated Load at End 0.12 3.20 8. Continuous Beam, Two Equal Spans, Uniform Load on One Span 1.30 0.92 9. Continuous Beam, Two Equal Spans, Uniform Load on Both Ends 1.00 0.42 10. Continuous Beam, Two Equal Spans, Concentrated Load at Center of One Span 0.62 0.71 11. Continuous Beam, Two Equal Spans, Concentrated Load at Center of Each Span 0.67 0.48 SPAN SPAN SPAN SPAN 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 16 // Champion Strut™ Channel cont. CHANNEL CS-S SERIES POLYESTER AND VINYL ESTER CHANNEL BEAM-LOADING CHART MAXIMUM UNIFORM BEAM LOAD MAXIMUM COLUMN LOAD SPAN ITEM NO LOAD (LBS)* DEFLECTION (IN) (LBS)** 12" □ CS-S10-10P or V 1,629 0.151" 2,759 □ CS-S20-10P or V 3,561 0.102" 5,160 □ CS-S20D-10P or V 5,559 0.028" 9,454 18" □ CS-S10-10P or V 1,086 0.340" 2,351 □ CS-S20-10P or V 2,374 0.230" 4,704 □ CS-S20D-10P or V 3,706 0.064" 8,866 24" □ CS-S10-10P or V 815 0.605" 1,862 □ CS-S20-10P or V 1,781 0.410" 4,168 □ CS-S20D-10P or V 2,780 0.113" 8,181 30" □ CS-S10-10P or V 652 0.945" 1,298 □ CS-S20-10P or V 1,424 0.640" 3,553 □ CS-S20D-10P or V 2,224 0.177" 7,405 36" □ CS-S10-10P or V 543 1.360" 901 □ CS-S20-10P or V 1,187 0.922" 2,859 □ CS-S20D-10P or V 1,853 0.254" 6,451 48" □ CS-S10-10P or V 407 2.418" 507 □ CS-S20-10P or V 890 1.638" 1,636 □ CS-S20D-10P or V 1,390 0.452" 4,534 60" □ CS-S10-10P or V 326 3.779" 324 □ CS-S20-10P or V 712 2.560" 1,047 □ CS-S20D-10P or V 1,112 0.707" 2,902 72" □ CS-S10-10P or V 272 5.441" 225 □ CS-S20-10P or V 594 3.686" 727 □ CS-S20D-10P or V 927 1.018" 2,015 * Beam loads based on a 2:1 safety factor ** Column loads based on a 3:1 safety factor 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 17 Channel cont. CHANNEL CS-SST SERIES POLYESTER AND VINYL ESTER CHANNEL BEAM-LOADING CHART MAXIMUM UNIFORM BEAM LOAD DEFLECTION AT MAXIMUM UNIFORM BEAM LOAD MAXIMUM COLUMN LOAD SPAN ITEM NO POLY (LBS)* VINYL (LBS)* POLY (IN) VINYL (IN) (LBS)** 12" Span □ CS-SST11-10 790 990 0.11" 0.12" 2,550 □ CS-SST11D-10 1,500 1,950 0.05" 0.06" 4,950 □ CS-SST15-10 1,720 2,150 0.07" 0.07" 3,650 □ CS-SST15D-10 5,080 6,350 0.04" 0.04" 7,300 18" Span □ CS-SST11-10 530 670 0.24" 0.27" 2,350 □ CS-SST11D-10 1,300 1,500 0.12" 0.14" 4,750 □ CS-SST15-10 1,150 1,440 0.15" 0.17" 3,370 □ CS-SST15D-10 5,080 4,240 0.09" 0.10" 6,740 24" Span □ CS-SST11-10 400 500 0.43" 0.48" 2,070 □ CS-SST11D-10 1,212 1,470 0.25" 0.27" 4,600 □ CS-SST15-10 860 1,080 0.27" 0.30" 2,690 □ CS-SST15D-10 2,540 3,130 0.16" 0.17" 5,920 30" Span □ CS-SST11-10 320 400 0.67" 0.75" 1,730 □ CS-SST11D-10 946 1,176 0.38 " 0.42" 3,460 □ CS-SST15-10 690 870 0.42" 0.48" 2,450 □ CS-SST15D-10 2,040 2,550 0.24" 0.27" 4,900 36" Span □ CS-SST11-10 270 340 0.98" 1.10" 1,260 □ CS-SST11D-10 794 946 0.56" 0.61" 2,520 □ CS-SST15-10 580 730 0.61" 0.69" 1,800 □ CS-SST15D-10 1,700 2,130 0.35" 0.39" 3,600 48" Span □ CS-SST11-10 200 250 1.72" 1.92" 700 □ CS-SST11D-10 591 737 0.99" 1.10" 1,390 □ CS-SST15-10 430 540 1.07" 1.20" 1,010 □ CS-SST15D-10 1,270 1,590 0.62" 0.69" 2,020 60" Span □ CS-SST11-10 160 200 2.68" 2.99" 180 □ CS-SST11D-10 466 641 1.52" 1.70" 350 □ CS-SST15-10 350 400 1.70" 1.91" 260 □ CS-SST15D-10 1,020 1,280 0.97" 1.09" 520 72" Span □ CS-SST11-10 140 180 – – – □ CS-SST11D-10 410 521 2.18" 2.48" – □ CS-SST15-10 290 370 2.44" 2.78" – □ CS-SST15D-10 850 1,070 1.40" 1.57" – * Beam loads based on a 2:1 safety factor ** Column loads based on a 3:1 safety factor Deflection in excess of 3.00 in. (76mm): mid-span support is not recommended. Notes: Beam Load table lists the total allowable load for various simple spans based on a minimum safety factor of 2:1. If load is concentrated at center of span, multiply the load from the table by 0.5 and the corresponding deflection by 0.8. Column Load table lists the total allowable axial load for various unsupported column heights based on a minimum safety factor of 3:1. Eccentric loads should be reduced according to standard practice. All beams should be supported in a manner to prevent rotation at supports. Long deep beams should be tied between supports to prevent twist. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 18 // Champion Strut™ Channel cont. 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1" 2" Solid CS-S20-10P, CS-S20-10V 1-5/8" 2-3/8" 1-5/8" 1/4" With concrete inserts CS-S20CI-10P, CS-S20CI-10V Slotted (1" x 3/8" holes on 2" centers) CS-S20S-10P, CS-S20S-10V 1-5/8" 3-1/4" Back-to-back CS-S20D-10P, CS-S20D-10V CS-S SERIES HEAVY-DUTY 1-5/8" CHANNEL PROFILE CHANNEL 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Solid CS-S10-10P, CS-S10-10V Slotted (1" x 3/8" holes on 2" centers) CS-S10S-10P, CS-S10S-10V Back-to-back CS-S10D-10P, CS-S10D-10V CS-S SERIES HEAVY-DUTY SHALLOW CHANNEL PROFILE 1-1/2" 1-1/8" 1-1/8" 1-1/2" 1" 2" 1-1/2" 2-1/4" CS-FI Plastic foam insert for temporary use during concrete pour. ITEM NO LENGTH □ CS-FI 5 ft Champion Strut™ // 19 Channel cont. CHANNEL 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 1-5/8" 1-5/8" 1-5/8" 1-5/8" 1" 2" Solid CS-SST-15-10P, CS-SST-15-10V 2-3/8" 1-5/8" 1-5/8" 1/4" With concrete inserts CS-SST-15CI-10P, CS-SST-15CI-10V Slotted (1" x 3/8" holes on 2" centers) CS-SST-15S-10P, CS-SST-15S-10V 1-5/8" 3-1/4" Back-to-back CS-SST15D-10P, CS-SST15D-10V CS-SST SERIES CHANNEL – STANDARD-DUTY PROFILE Solid CS-SST11-10P, CS-SST11-10V Slotted (1" x 3/8" holes on 2" centers) CS-SST11S-10P, CS-SST11S-10V Back-to-back CS-SST11D-10P, CS-SST11D-10V CS-SST SERIES SHALLOW CHANNEL PROFILE 1-1/8" 1-5/8" 1-5/8" 2" 1" 1-1/8" 1-5/8" 2-1/4" CHAMPION STRUT™ CHANNEL CLOSURE STRIP ITEM NO LENGTH □ CS-CS-5 5 ft □ CS-CS-10 10 ft PVC closure strip is designed to close and provide a cover for the channel opening. Channel closure strip is provided in 5-ft and 10-ft lengths and is easily installed by pressing it into the channel opening. Note: Closure strip fits both CS-S and CS-SST series channels 20 // Champion Strut™ Champion Strut™ channel fittings are required to fabricate any pipe support or pipe supporting structure. The channel fittings are easily attached to Champion Strut channels with channel nuts and polyurethane hardware fasteners. Champion Strut fittings are offered in two types: fabricated (cut from 3/8" thick, flat polyester or vinyl ester fiberglass sheet stock) or injection molded from glass-reinforced polyurethane. Polyester channel fittings are provided in a dark grey color and vinyl ester channel fittings are provided in beige color. Polyurethane channel fittings are provided in a dark grey color and can be used with polyester or vinyl ester channels. All channel fittings are provided with 13⁄32" hole sizing to accommodate 3⁄8" hardware. If larger diameter hardware hole sizing is required, the channel fittings can easily be drilled out with a carbide-tipped drill bit to accommodate the desired size hardware hole. -P suffix fittings (polyester) are grey. -V suffix fittings (vinyl ester) are beige. No suffix fittings (polyurethane) are dark grey. CS-2500P, CS-2500V CS-2504P, CS-2504V CS-2502P, CS-2502V CS-2506P, CS-2506V 3-1/4" 4-7/8" 6-1/2" 8-1/8" Channel Fittings CHANNEL FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 216400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Channel Fittings cont. CHANNEL FITTINGS CS-2510P, CS-2510V CS-2514P, CS-2514V CS-2508P, CS-2508V CS-2512P, CS-2512V CS-2516P, CS-2516V 3-1/4" 4-7/8" 3-1/4" 3-1/4" 3-1/4" 4-7/8" 4-7/8" 3-1/4" 3-1/4" 3-1/4" CS-2518P, CS-2518V 4-7/8" 4-7/8" 22 // Champion Strut™ Channel Fittings cont. CHANNEL FITTINGS CS-2530P, CS-2530V CS-121CS-2534P, CS-2534V 3-1/4" 8-1/8" 3-1/2" 1-7/8" 8-1/8" 4-7/8" CS-2522P, CS-2522V CS-2526P, CS-2526V CS-2524P, CS-2524V 3-1/4" 3-1/4" 4-7/8" 4-7/8" 3-1/4" 4-7/8" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 23 Channel Fittings cont. CHANNEL FITTINGS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CS-2540P, CS-2540V 5-1/4" 5-1/4" 45° CS-2520P, CS-2520V 4-7/8" 4-7/8" CS-2528P, CS-2528V 5-1/4" 3-5/8" CS-126 1-7/8" 2-5/32" 5-13/32" CS-127 1-7/8" CS-130 4-3/8" 1-5/8" 5" CS-133 4-1/2" 5-1/2" CS-132 4-7/8" 4-7/8" 24 // Champion Strut™ Channel Fittings cont. CHANNEL FITTINGS CS-134 CS-135 4-7/8" 4-7/8" 4" 1-5/8" CS-2542P, CS-2542V 3" 1-9/16" 1-7/16" 1-5/8" 3-1/4" CS-200 7-1/4" 2-5/32" 1-7/8" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CS-2541P, CS-2541V 4" 4" Champion Strut™ // 256400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CS-PB-20D (1-5/8" x 3-1/4") CS-PB-20S (1-5/8" x 1-5/8") 5"6-5/8" 0.4" Dia. 0.4" 3-3/8" 0.4" Dia. 5" 5" 3-3/8" 0.4" Post Bases POST BASES CS-PB-10D (1-1/8" x 2-1/4") CS-PB-10S (1-1/8" x 1-1/2") 5"6-5/8" 0.4" Dia. 0.4" 3-3/8" 0.4" Dia. 5" 5" 3-3/8" 0.4" 26 // Champion Strut™ Pipe Clamps PIPE CLAMPS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ PIPE CLAMP DESIGN LOAD DATA Care should be taken to recognize the two different piping system loadings, overhead (Type 1) and vertical (Type 2). Champion Strut pipe clamps show the recommended loading for each type of application. Type 1 Design Loading Type 1 Design Loading represents piping being supported overhead below the channel. The design load shown represents a 3:1 safety factor. Type 2 Design Loading Type 2 Design Loading represents piping being supported with the addition of a physical “Stop-Lock Assembly” (CS-SL-500) which assists in prohibiting slippage of the vertically supported piping within the channel. The “Stop-Lock” should be installed directly beneath the pipe clamp as illustrated. It is recommended that the “Stop-Lock Assembly” be used for all vertical piping applications. The design load shown represents a 3:1 safety factor. Champion Strut™ // 276400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Pipe Clamps cont. CHAMPION STRUT™ RIGID PIPE CLAMPS ITEM NO NOMINAL SIZE (IN) IPS PIPING SIZE (IN) DESIGN LOADS (LBS) FRP BOLT SIZE (IN) FRP BOLT TORQUE (FT/LBS)TYPE 1 TYPE 2 □ CS-PC-050 1/2" 0.84" 226 91 3/8" x 1-1/4" 3 □ CS-PC-075 3/4" 1.05" 226 91 3/8" x 1-1/4" 3 □ CS-PC-100 1" 1.32" 226 91 3/8" x 1-1/4" 3 □ CS-PC-125 1-1/4" 1.66" 226 91 3/8" x 1-1/4" 3 □ CS-PC-150 1-1/2" 1.90" 226 91 3/8" x 1-1/4" 3 □ CS-PC-200 2" 2.37" 226 91 3/8" x 1-1/4" 3 □ CS-PC-250 2-1/2" 2.87" 226 91 3/8" x 1-1/4" 3 □ CS-PC-300 3" 3.50" 226 91 3/8" x 1-1/4" 3 □ CS-PC-400 4" 4.50" 301 126 3/8" x 1-1/4" 3 □ CS-PC-500 5" 5.56" 301 126 3/8" x 1-1/4" 3 □ CS-PC-600 6" 6.63" 301 126 3/8" x 1-1/4" 3 □ CS-PC-800 8" 8.63" 301 126 3/8" x 1-1/4" 3 Note: Design loads indicated represent a 3:1 safety factor. Torque value displayed is in ft/lbs. Pipe clamps are supplied with 3/8" nut and bolt hardware. Champion Strut rigid pipe clamps are made from glass-reinforced polyurethane and are IPS-sized to fit the OD (outside diameter) of SCH40 and SCH80 PVC piping and conduit as well as IPS-sized steel piping and steel/fiberglass conduits. The Champion Strut rigid clamps are designed to be used within (and not to exceed) operating temperatures up to 160°F. Care should be taken not to exceed the recommended torque values shown. PIPE CLAMPS 28 // Champion Duct™ Pipe Clamps cont. PIPE CLAMPS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ TWO-HOLE PIPE CLAMPS 1-5/8" B A Design Load Pipe Size 13/32" Hole Dia. ITEM NO NOMINAL SIZE (IN) IPS PIPING SIZE (IN) BOLT SIZE (IN) DESIGN LOAD DIMENSIONS MATERIAL SIZE (IN) FRP BOLT TORQUE (FT/LBS) TYPE 1 (LBS) TYPE 2 (LBS) A (IN) B (IN) □ CS-PS-050 1/2" .84" 1/2" 135 50 .84" 4.84" 1/4" x 1-5/8" 4 □ CS-PS-075 3/4" 1.05" 1/2" 135 50 1.05" 5.05" 1/4" x 1-5/8" 4 □ CS-PS-100 1" 1.32" 1/2" 135 50 1.32" 5.32" 1/4" x 1-5/8" 4 □ CS-PS-150 1-1/2" 1.90" 1/2" 135 50 1.90" 5.90" 1/4" x 1-5/8" 4 □ CS-PS-200 2" 2.37" 1/2" 135 50 2.375" 6.375" 1/4" x 1-5/8" 4 □ CS-PS-250 2-1/2" 2.87" 1/2" 135 50 2.875" 6.875" 1/4" x 1-5/8" 4 □ CS-PS-300 3" 3.50" 1/2" 135 50 3.50" 7.50" 1/4" x 1-5/8" 4 □ CS-PS-350 3-1/2" 4.00" 1/2" 135 50 4.00" 8.00" 1/4" x 1-5/8" 4 □ CS-PS-400 4" 4.50" 1/2" 175 60 4.50" 8.50" 1/4" x 1-5/8" 4 □ CS-PS-500 5" 5.56" 1/2" 175 60 5.563" 9.563" 1/4" x 1-5/8" 4 □ CS-PS-600 6" 6.63" 1/2" 175 60 6.625" 10.625" 1/4" x 1-5/8" 4 □ CS-PS-800 8" 8.63" 1/2" 225 125 8.625" 12.625" 1/4" x 1-5/8" 4 □ CS-PS-1000 10" 10.75" 5/8" 225 125 10.75" 15.75" 1/4" x 1-5/8" 10 □ CS-PS-1200 12" 12.75" 5/8" 225 125 12.75" 16.25" 1/4" x 1-5/8" 10 □ CS-PS-1400 14" 14.00" 5/8" 250 150 14.00" 18.00" 3/8" x 1-5/8" 10 □ CS-PS-1600 16" 16.00" 5/8" 250 150 16.00" 20.00" 3/8" x 1-5/8" 10 □ CS-PS-1800 18" 18.00" 5/8" 250 150 18.00" 23.00" 3/8" x 1-5/8" 10 Note: Design loads indicated represent a 3:1 safety factor. Two-hole pipe straps should not be torqued above recommended values. Torque values displayed are in ft/lbs. Champion Strut two-hole pipe clamps are designed for securing IPS-sized piping and conduit to Champion Strut channels or other material type channels. These two-hole pipe clamps can be used in both Type 1 and Type 2 loading applications. The Champion Strut two-hole pipe clamps are manufactured from a fire-retardant, glass-reinforced polyester resin. Larger diameter clamps for special applications are also available. Please contact the Champion Fiberglass factory for pricing and availability on vinyl ester hangers and non-standard pipe clamp sizes. CHAMPION STRUT™ CHANNEL END-CAPS PVC channel end-caps are available for the CS-S and CS-SST Series channels sized 1-5/8" x 3-1/4" (back-to-back) and 1-5/8" x 1-5/8" (single). These end caps are available in black, white or red colors. ITEM NO CHANNEL SIZE COLOR □ CS-EC-D-B 1-5/8" x 3-1/4" Black □ CS-EC-D-W 1-5/8" x 3-1/4" White □ CS-EC-D-R 1-5/8" x 3-1/4" Red □ CS-EC-S-B 1-5/8" x 1-5/8" Black □ CS-EC-S-W 1-5/8" x 1-5/8" White □ CS-EC-S-R 1-5/8" x 1-5/8" Red Champion Strut™ // 29 Pipe Clamps cont. PIPE CLAMPS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ U-BOLTS TL C D A B ITEM NO PIPE NOMINAL DIAMETER (IN) DIMENSIONS LOAD RATINGS A (IN) B (IN) C (IN) D (IN) TL (IN) MAX REC. LOAD LBS MAX REC. LOAD IN/LBS □ CS-UB-050 1/2" 0.93" 0.375" 1.56" 2.41" 1.25" 75 20 □ CS-UB-075 3/4" 1.12" 0.375" 1.66" 2.60" 1.25" 75 20 □ CS-UB-100 1" 1.37" 0.375" 1.78" 2.85" 1.25" 75 20 □ CS-UB-125 1-1/4" 1.68" 0.375" 1.94" 3.16" 1.25" 75 20 □ CS-UB-150 1-1/2" 2.00" 0.375" 2.10" 3.47" 1.25" 75 20 □ CS-UB-200 2" 2.43" 0.500" 2.46" 4.18" 1.50" 75 20 □ CS-UB-250 2-1/2" 2.93" 0.500" 2.71" 4.68" 1.50" 75 20 □ CS-UB-300 3" 3.56" 0.500" 3.03" 5.31" 1.50" 75 20 □ CS-UB-350 3-1/2" 4.06" 0.500" 3.28" 5.81" 1.50" 75 20 □ CS-UB-400 4" 4.56" 0.500" 3.53" 6.31" 1.50" 75 20 Note: Design loads indicated represent a 3:1 safety factor. U-bolts should not be torqued above recommended values. Torque values displayed are in in/lbs. Champion Strut U-bolts provide a non-metallic composite alternative to traditional metallic U-bolts. Champion Strut U-bolts are available in standard and extended-reach sizes. All Champion Strut U-bolts are constructed from glass-reinforced polyurethane resin and are recommended for temperatures ranging from -40°F to +150°F. Each U-bolt is supplied with two polyurethane hex nuts. Additional nuts and washers can be purchased separately. CHAMPION STRUT™ CHANNEL CLOSURE STRIP PVC closure strip is designed to close and provide a cover for the channel opening. Channel closure strip is provided in 5-ft and 10-ft lengths and is easily installed by pressing it into the channel opening. ITEM NO LENGTH □ CS-CS-5 5 ft □ CS-CS-10 10 ft Note: Closure strip fits both CS-S and CS-SST Series channels 30 // Champion Strut™ Pipe Clamps cont. PIPE CLAMPS CHAMPION STRUT™ EXTENDED-REACH U-BOLTS Champion Strut extended-reach U-bolts provide a larger saddle area and longer threaded area than traditional metallic U-bolts. All extended-reach U-bolts are constructed from glass-reinforced polyurethane resin and are recommended for temperatures ranging from -40°F to +150°F. Each U-bolt is supplied with two polyurethane hex nuts. Additional nuts and washers can be purchased separately. A Actual Pipe Diameter UNC Thread B C F D E ITEM NO NOMINAL SIZE (IN) IPS PIPING SIZE DESIGN LOAD UNC THREAD SIZE FRP BOLT TORQUE (IN/LBS)TYPE 1 (LBS) TYPE 2 (LBS) □ CS-UBE-100 1" 1.32" 300 150 3/8" – 16 40 □ CS-UBE-150 1-1/2" 1.90" 300 150 3/8" – 16 40 □ CS-UBE-200 2" 2.37" 300 150 1/2" – 13 80 □ CS-UBE-300 3" 3.50" 500 250 1/2" – 13 80 □ CS-UBE-400 4" 4.50" 500 250 1/2" – 13 80 □ CS-UBE-600 6" 6.625" 500 250 5/8" – 11 80 ITEM NO NOMINAL SIZE (IN) DIMENSIONS UNC THREAD SIZE FRP BOLT TORQUE (IN/LBS)A (IN) B (IN) C (IN) D (IN) E (IN) F (IN) G (IN) □ CS-UBE-100 1" .563" 1.75" 1.375" 1.875" 2.938" 3.00" 3.375" 3/8" – 16 40 □ CS-UBE-150 1-1/2" .563" 2.375" 2.00" 2.125" 2.656" 3.656" 4.03" 3/8" – 16 40 □ CS-UBE-200 2" .75" 2.938" 2.438" 2.375" 4.375" 5.593" 6.093" 1/2" – 13 80 □ CS-UBE-300 3" .75" 4.125" 3.625" 2.625" 5.50" 7.313" 7.813" 1/2" – 13 80 □ CS-UBE-400 4" .75" 5.125" 4.625" 2.625" 6.50" 8.513" 9.313" 1/2" – 13 80 □ CS-UBE-600 6" .875" 7.375" 6.75" 3.25" 9.125" 12.313" 12.938" 5/8" – 11 80 Note: Design loads indicated represent a 3:1 safety factor. U-bolts should not be torqued above recommended values. Torque values displayed are in in/lbs. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 316400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Fasteners CHAMPION STRUT™ FIBERGLASS-REINFORCED POLYURETHANE HARDWARE CHAMPION STRUT™ FIBERGLASS-REINFORCED POLYURETHANE BOLTS Champion Strut fiberglass-reinforced bolts are available in two styles: hex head flange and hex head cap screw. The hex head flange bolts incorporate a molded washer collar flange that equally distributes torque where the hex flange bolt head meets the mating surface, thereby eliminating the need for a separate washer and minimizing the need for additional hardware. FASTENERS Champion Strut fiberglass-reinforced hardware is manufactured from glass- reinforced polyurethane resin. Polyurethane is a superior grade, corrosion-resistant thermoplastic material that displays exceptional physical properties including toughness, flexibility and resistance to abrasion and temperature. Polyurethane resins exhibit impressive hardness and can be manufactured to be bowling ball hard. Polyurethane combines the toughness of metal with the elasticity of rubber. Parts made from fiberglass-reinforced polyurethane resins often outlast rubber, wood and metals by 20 to 1. Additional fiberglass-reinforced polyurethane benefits include extreme resistance to repeated bending without fracture, high load-bearing capacity and outstanding resistance to weather, ozone, radiation, oil, gasoline and many solvents. Shoulder length ITEM NO BOLT SIZE (IN) SHOULDER LENGTH (IN)* THREAD SHEAR (LBS) SHANK SHEAR (LBS) TORQUE* □ CS-FB-250-075 1/4" x 3/4" Full thread 110 210 10** □ CS-FB-250-100 1/4" x 1" Full thread 110 210 10** □ CS-FB-250-150 1/4" x 1-1/2" 1/2" 110 210 10** □ CS-FB-375-100 3/8" x 1" Full thread 250 470 3* □ CS-FB-375-125 3/8" x 1-1/4" Full thread 250 470 3* □ CS-FB-375-150 3/8" x 1-1/2" Full thread 250 470 3* □ CS-FB-375-200 3/8" x 2" 1/2" 250 470 3* □ CS-FB-375-250 3/8" x 2-1/2" 3/4" 250 470 3* □ CS-FB-375-300 3/8" x 3" 1" 250 470 3* □ CS-FB-500-100 1/2" x 1" Full thread 450 870 8* □ CS-FB-500-125 1/2" x 1-1/4" Full thread 450 870 8* □ CS-FB-500-150 1/2" x 1-1/2" Full thread 450 870 8* □ CS-FB-500-200 1/2" x 2" Full thread 450 870 8* □ CS-FB-500-250 1/2" x 2-1/2" Full thread 450 870 8* □ CS-FB-500-300 1/2" x 3" 1/2" 450 870 8* □ CS-FB-500-350 1/2" x 3-1/2" 1" 450 870 8* * Torque values displayed are in ft/lbs unless noted otherwise. ** Torque values displayed are inch/pounds. Note: Values shown represent a 3:1 safety factor. FIBERGLASS- REINFORCED POLYURETHANE HEX FLANGE BOLTS Fiberglass-reinforced hex flange bolts are available in sizes from 1/4" diameter through 1/2" diameter. Hex flange bolts are packaged in bags containing 25 pieces. 32 // Champion Strut™ FASTENERS Fasteners cont. FIBERGLASS- REINFORCED POLYURETHANE HEX HEAD CAP SCREWS ITEM NO BOLT SIZE (IN) SHOULDER LENGTH (IN)* THREAD SHEAR (LBS) SHANK SHEAR (LBS) TORQUE* □ CS-HB-312-100 5/16" x 1" Full thread 250 470 3 □ CS-HB-312-125 5/16" x 1-1/4" Full thread 250 470 3 □ CS-HB-312-150 5/16" x 1-1/2" 1/4" 250 470 3 □ CS-HB-312-200 5/16" x 2" 1/2" 250 470 3 □ CS-HB-375-100 3/8" x 1" Full thread 250 470 3 □ CS-HB-375-125 3/8" x 1-1/4" Full thread 250 470 3 □ CS-HB-375-150 3/8" x 1-1/2" Full thread 250 470 3 □ CS-HB-375-200 3/8" x 2" 3/8" 250 470 3 □ CS-HB-375-250 3/8" x 2-1/2" 3/4" 250 470 3 □ CS-HB-375-300 3/8" x 3" 1" 250 470 3 □ CS-HB-500-100 1/2" x 1" Full thread 450 870 8 □ CS-HB-500-125 1/2" x 1-1/4" Full thread 450 870 8 □ CS-HB-500-150 1/2" x 1-1/2" 1/4" 450 870 8 □ CS-HB-500-200 1/2" x 2" 1/2" 450 870 8 □ CS-HB-500-250 1/2" x 2-1/2" 3/4" 450 870 8 □ CS-HB-500-300 1/2" x 3" 1" 450 870 8 □ CS-HB-625-125 5/8" x 1-1/4" Full thread 700 1,360 12 □ CS-HB-625-150 5/8" x 1-1/2" Full thread 700 1,360 12 □ CS-HB-625-200 5/8" x 2" Full thread 700 1,360 12 □ CS-HB-625-250 5/8" x 2-1/2" 1/4" 700 1,360 12 □ CS-HB-625-300 5/8" x 3" Full thread 700 1,360 12 □ CS-HB-625-350 5/8" x 3-1/2" Full thread 700 1,360 12 * Torque values displayed are in ft/lbs unless noted otherwise. Note: Values shown represent a 3:1 safety factor. Shoulder length 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Fiberglass-reinforced hex head cap screws are available in sizes 5/16", 3/8", 1/2" and 5/8" diameters. Hex head cap screws are packaged in bags containing 25 pieces. CHAMPION STRUT™ FIBERGLASS-REINFORCED HEX NUTS Champion Strut fiberglass-reinforced hex nuts are available in two styles: hex head flange and hex head. The hex head flange nuts incorporate a molded washer collar flange that distributes torque where the hex flange nut meets the mating surface, thereby eliminating the need for a separate washer and minimizing the need for additional hardware. FIBERGLASS-REINFORCED POLYURETHANE HEX HEAD FLANGE NUTS ITEM NO NUT SIZE (IN) THREAD SHEAR (LBS) HEIGHT (IN) TORQUE (FT/LBS)* □ CS-FN-375 3/8" – 16 500 .75" 3 □ CS-FN-500 1/2" – 13 1,200 .855" 8 □ CS-FN-625 5/8" – 11 2,200 1.22" 12 * Torque values shown represent a 3:1 safety factor. Fiberglass-reinforced hex head flange nuts are available in sizes from 3/8" diameter through 5/8" diameter. Hex head flange nuts are packaged in bags containing 25 pieces. FASTENERS Champion Strut™ // 33 Fasteners cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com FIBERGLASS-REINFORCED POLYURETHANE HEX HEAD NUTS Fiberglass-reinforced hex head nuts are available in sizes from 1/4" diameter through 5/8" diameter. Hex head nuts are packaged in bags containing 25 pieces. ITEM NO NUT SIZE (IN) THREAD SHEAR (LBS) HEIGHT (IN) TORQUE (FT/LBS)* □ CS-HN-250 1/4" – 20 150 .218" 10** □ CS-HN-312 5/16" – 18 150 .218" 10** □ CS-HN-375 3/8" – 16 460 .328" 3 □ CS-HN-500 1/2" – 13 800 .437" 8 □ CS-HN-625 5/8" – 11 1,000 .546" 12 * Torque values shown represent a 3:1 safety factor. ** Torque value displayed is inch/pounds. CHAMPION STRUT™ POLYURETHANE FLAT WASHERS ITEM NO SIZE (IN) OUTSIDE DIAMETER (IN) □ CS-PW-312 5/16" 1.00" □ CS-PW-375 3/8" 1.00" □ CS-PW-500 1/2" 1.00" □ CS-PW-625 5/8" 1.25" Champion Strut flat washers are made from 1/8" thick glass-reinforced polyurethane and are available for 3/8" diameter through 5/8." Washers are recommended for the connections that utilize hex head cap screws and hex head nuts. Polyurethane washers are packaged in bags containing 25 pieces. ITEM NO NUT SIZE (IN) THREAD SHEAR (LBS) HEIGHT (IN) TORQUE (FT/LBS)* □ CS-SN-375 3/8" – 16 1,300 .437" 10 □ CS-SN-500 1/2" – 13 1,700 .562" 10 □ CS-SN-625 5/8" – 11 1,700 .687" 10 * Load values shown represent a 3:1 safety factor. VINYL ESTER FIBERGLASS SQUARE NUTS Vinyl ester fiberglass square nuts are available in sizes from 3/8" diameter through 5/8" diameter. They are manufactured from pultruded vinyl ester square material and are ideal for applications that require higher thread shear. Square nuts are packaged in bags containing 25 pieces. FASTENERS 34 // Champion Strut™ Fasteners cont. CHAMPION STRUT™ PVC FLAT WASHERS ITEM NO SIZE (IN) OUTSIDE DIAMETER (IN) □ CS-FW-250 1/4" .49" □ CS-FW-375 3/8" 1.00" □ CS-FW-500 1/2" 1.25" □ CS-FW-625 5/8" 1.50" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut flat washers are made from PVC and are available for 1⁄4" diameter through 5/8." PVC washers are recommended for the connections that utilize hex head cap screws and hex head nuts. PVC washers are packaged in bags containing 25 pieces. CHAMPION STRUT™ CHANNEL NUTS Champion Strut channel nuts are engineered and designed to provide maximum surface area engagement and pull-out strength with the strut flanges of the CS-S Series fiberglass channels. These channel nuts can only be used with the CS-S Series fiberglass channels due to the unique design of the strut flanges. All channel nuts are manufactured from glass-reinforced polyurethane and are packaged in bags containing 25 pieces. ITEM NO CHANNEL NUT SIZE (IN) THREAD SHEAR (LBS)* TORQUE (FT/LBS)* □ CS-CN-375 3/8" – 16 460 3 □ CS-CN-500 1/2" – 13 460 3 * Torque values shown represent a 3:1 safety factor. CHAMPION STRUT™ SADDLE CLIPS Champion Strut saddle clips are injection molded from glass-reinforced polyurethane and available in 3/8" and 1/2" sizes. The saddle clips (also referred to as square washers) can be used to center and stabilize fiberglass all-thread rods when installing piping or conduit trapeze hanger supports. The saddle clips are packaged in bags containing 25 pieces. ITEM NO HOLE SIZE (IN) □ CS-SC-375 3/8" □ CS-SC-500 1/2" □ CS-SC-625 5/8" FASTENERS Champion Strut™ // 35 Fasteners cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ STOP-LOCK ASSEMBLY Champion Strut stop-lock assemblies are recommended to reduce or eliminate potential slippage of piping or conduit installed in vertical channel applications. Stop-lock assemblies will also assist with applications that may be subjected to vibration or have regular contact with fluids. The stop-lock assembly consists of three components: a polyurethane hex flange bolt, a saddle clip and a channel nut. The stop-lock assemblies are available in 3/8" and 1/2" sizes and can only be used with the CS-S Series fiberglass channels due to the unique design of the strut flanges. ITEM NO CHANNEL NUT SIZE (IN) FORCE RESISTANCE (LBS)* TORQUE (FT/LBS)* □ CS-SL-375 3/8" – 16 200 3 □ CS-SL-500 1/2" – 13 220 3 * Force resistance and torque values shown represent a 3:1 safety factor. Champion Strut™ Pipe and Conduit Hangers Features All hangers are constructed from the following grey polyester fiberglass components; special colors can be customized upon request. • 1/2'' x 2'' FRP flat bar • 1'' x 1/8'' FRP round tube • 1/4'' x 2'' FRP square tube Steel Champion Bridge Hanger Rods can be supplied in the following 3/4'' diameter options. • 3/4''–10 HDG • 3/4''–10–304 stainless steel • 3/4''–10–316 stainless steel Domestic steel must be specified, if required. Customization • You can create customized piping/ conduit hangers on our website: visit championfiberglass.com/ product/champion-hangers to begin. • Scroll down to “Get Estimate” and choose Intermediate or Anchor Hangers. • Click the configuration you’d like a quote on. Fill out the quote form and hit the “Submit” button, or print/save to mail to Champion Fiberglass. Someone will contact you. Availability and Installation Champion Fiberglass will provide all information and technical assistance required. • Fiberglass hangers are recommended for fiberglass piping and fiberglass electrical conduit to prevent abrasion during expansion/contraction. • Pipe and Conduit Hangers can be installed and used with all piping and conduit material types. For further information, use your smart phone’s camera or QR code scanner to view the Champion Fiberglass Bridge Hanger Video, which details how to install hangers (spacing) and how to locate the conduit expansion joints, split ring anchors and anchor hangers. Champion Fiberglass is the leading manufacturer of pipe and conduit hangers. For over 28 years, our hangers have been recognized for their ability to make your installations easier and more cost efficient. You’ll find them on pipe racks, bridge and DOT applications all over the world—and as every application is unique, Champion Fiberglass will work with you to provide specialized designs as needed. CHAMPION STRUT PIPE AND CONDUIT HANGERS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 36 // Champion Strut™ The Champion Fiberglass Pipe and Conduit Hanger system consists of two hanger types: Intermediate Hangers and Anchor Hangers. Intermediate Hangers The Intermediate Hangers are the most widely used type of pipe and conduit support hanger. The Intermediate Hanger consists of a trapeze hanging system comprised of fiberglass flat bar, (and/or) fiberglass square tube and 3/4" steel threaded rods that are attached to the underside of the building structure. Fiberglass hangers are recommended for fiberglass piping and conduit to prevent abrasion of conduit during expansion/contraction. Standard and Alternate Intermediate Pipe and Conduit Hanger Configurations Intermediate Pipe and Conduit Hangers are offered in standard and alternate design configurations (see below). All design configurations utilize the same fiberglass components and steel hanger rods. Alternate design configurations must be specified by customer. Pipe and Conduit Hanger Types Intermediate Hanger / Flat Bar-Square Tubing Intermediate Hanger / Flat Bar-Square Tubing-Flat 1/4" x 2" FRP square tube (typical) 1/2" x 2" FRP flat bar (typical) 1" FRP round tube (typical) 3/4" – 10 hardware (typical) 1/4" x 2" FRP square tube (typical) 1/2" x 2" FRP flat bar (typical) 1" FRP round tube (typical) 3/4" – 10 hardware (typical) Intermediate Hanger / Flat Bar-Square Tube Bottom Standard Intermediate Hanger 1/4" x 2" FRP square tubing (typical) 1/2" x 2" FRP flat bar (typical) 1" FRP round tube (typical) 3/4" – 10 hardware (typical) 1/2" x 2" FRP flat bar (typical) 1" FRP round tube (typical) 3/4" – 10 hardware (typical) PIPE AND CONDUIT HANGER TYPES 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 37 Pipe and Conduit Hanger Types cont. 38 // Champion Strut®38 // Champion Strut™ Base Mount Hanger Supplied by other 1/2" x 2" FRP flat bar (typical) 1" FRP round tube (typical) 3/4" – 10 hardware (typical) Anchor Hangers The Anchor Hangers are only recommended for fiberglass electrical conduit supports. These hangers are the same construction as the Intermediate Hanger except that each hanger contains adjustable extending all-thread cross-members that are used to brace the hanger to the building structure. Anchor Hangers are recommended every 200 ft and used to lock the fiberglass electrical conduit into place. Locking the conduit into place allows the conduit system expansion joints to function as designed. Expansion Joint located at 1/4 point Standard Bridge Hanger Install every 10' appr. (typical) Split Anchor Rings (both sides of hanger)Anchor Hanger w/adjustable bracket Standard and Alternate Intermediate Pipe and Conduit Hanger Configurations continued PIPE AND CONDUIT HANGER TYPES 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Note: For piping and conduit hangers 4" and larger, the 1/4" x 2" square tubing is recommended. Piping and conduit hangers constructed with square tubing allow for maximum pipe and conduit support. Champion Strut™ // 39 PIPE AND CONDUIT HANGER TYPES Pipe and Conduit Hanger Types cont. Located at 1/4 point Located at 1/4 point Location of Supports The actual location of the hanger supports are determined by two factors: • What the National Electric Code (NEC) stipulates regarding electrical conduit. • If not guided by the NEC, the conduit/pipe deflection should be used as a guideline for determining the support distances. After determining the total weight contained within the conduit or pipe, the support span distance is determined based on the maximum allowable mid-span deflection. Champion Fiberglass recommends not exceeding 5/8" mid-span deflection. Note: For hangers 4" and larger, the 1/4" x 2" square tubing is recommended. Hangers constructed with square tubing allow for maximum support spans. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 40 // Champion Strut™ Specifications for Fiberglass Hangers Fiberglass Components Specifications The fiberglass components shall be manufactured from isophthalic polyester resin and contain ultraviolet inhibitors. They shall be fire retardant and exhibit low smoke generation. The fiberglass components shall be grey in color (special hanger colors can be customized upon request) and shall meet or exceed the following: Fiberglass Square Tube, Flat Bar and Round Spacer Tube MECHANICAL PROPERTIES ASTM ENGLISH METRIC VALUE UNITS VALUE UNITS Tensile Strength D638 30,000 psi 206.8 MPa Tensile Modulus D638 2.5 x 106 psi 17.2 GPa Compressive Strength D695 30,000 psi 206.8 MPa Compressive Modulus D695 2.5 x 106 psi 17.2 GPa Flexural Strength D790 30,000 psi 206.8 MPa Flexural Modulus D790 1.8 x 106 psi 12.4 GPa Modulus of Elasticity – 2.8 x 106 psi 19.3 GPa Shear Modulus – 0.45 x 106 psi 3.1 GPa Short Beam Shear D2344 4,500 psi 31.0 MPa Punch Shear D256 10,000 psi 68.9 MPa Impact Strength D256 25 ft-lbs/in 1.33 J/mm PHYSICAL PROPERTIES ASTM ENGLISH METRIC VALUE UNITS VALUE UNITS Barcol Hardness D2583 45 – – – 24-hour Water Absorption D570 0.45% max – – Density D792 .062 – .070 lbs/in3 1.72 – 1.94 g/cc Coefficient of Thermal Expansion D696 4.4 10-6 in/in/°F 8 10-6 cm/cm/°C ELECTRICAL PROPERTIES ASTM ENGLISH METRIC VALUE UNITS VALUE UNITS Arc Resistance D495 120 seconds – – Dielectric Strength D149 35 kv/in 1.37 kv/mm FLAMMABILITY PROPERTIES ASTM ENGLISH VALUE UNITS Tunnel Test E84 25 max Flammability D635 Nonburning – UL 94 VO – Smoke Chamber E662 600 – 700 – SPECIFICATIONS FOR FIBERGLASS HANGERS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 41 SPECIFICATIONS FOR FIBERGLASS HANGERSThe specifications below detail the requirements for hangers used to support piping and conduit from structures. The hangers shall be shipped fully assembled with all necessary components. All hex nuts shall be tightened to a “snug fit” unless specified otherwise. Steel Hardware Specifications The steel support rods, intermediate rods and metallic hardware will be manufactured as hot-dipped galvanized steel, 304 stainless steel or 316 stainless steel. Hot-Dipped Galvanized Hardware The support rods, intermediate rods and all metallic hardware shall be hot-dipped galvanized steel and shall meet or exceed the following: • Threaded rod ASTM A-307 with ASTM 153 galvanizing tensile strength 74,000 psi • Hex nut ASTM A-307 with ASTM 153 galvanizing • Flat washer ASTM A-307 with ASTM 153 galvanizing • Lock washer ASTM A-307 with ASTM 153 galvanizing Metal components that are custom fabricated shall have a hot-dipped galvanizing applied in accordance with ASTM specification a-123/123m2 dated 2002 with a minimum coating thickness of 2.0 oz/sq ft. The zinc used in this process shall be a high-grade zinc conforming to ASTM B6-00 with less than .03% lead used in this process. 304 Stainless Steel Hardware The support rods, intermediate rods and all metallic hardware shall be stainless steel and shall meet or exceed the following: • Threaded rod SS304 ASTM A-193 grade B8 • Hex nut ASTM SS304 A-194 grade 8 • Flat washer SS18-8 • Lock washer SS18-8 Metal components that are custom fabricated shall be stainless steel 304 in accordance with ASTM specification A193/A193M-94b dated 1994. 316 Stainless Steel Hardware The support rods, intermediate rods and all metallic hardware shall be stainless steel and shall meet or exceed the following: • Threaded rod SS316 ASTM A-193 grade B8M • Hex nut ASTM SS316 A-194 grade 8M • Flat washer SS18-8 • Lock washer SS18-8 Metal components that are custom fabricated shall be stainless steel 316 in accordance with ASTM specification A193/A193M-94b dated 1994. Domestic steel can be provided upon request. 1/2" x 2" FRP flat bar 1/2" x 2" FRP flat bar 1/4" x 2" FRP square tubing 1" FRP round tube 3/4" – 10 Hardware thread rod Hot-dipped galvanized or stainless steel rods and nuts Specifications for Fiberglass Hangers cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com 42 // Champion Strut™ Pipe and Conduit Hangers A B C CHAMPION STRUT™ MOLDED CLEVIS HANGERS CHAMPION STRUT™ CLEVIS HANGERS Champion Strut clevis hangers are available in two types: injection molded glass-reinforced polyurethane and polyester or vinyl ester hand lay-up. The injection molded glass-reinforced clevis hangers are available for sizes 1⁄2" through 6". The hand lay-up clevis hangers are standardly provided in polyester fiberglass and available in sizes 1" through 24". Vinyl ester clevis hangers are available as a special-order item. Contact Champion Fiberglass for pricing and availability on vinyl ester clevis hangers. ITEM NO NOMINAL SIZE (IN) MAX PIPE OD (IN) DIMENSIONS HANGER ROD SIZE (IN) LOAD (LBS)*A (IN) B (IN) C (IN) □ CS-MCH-100 1/2" – 1" 1" 1.50" 4.25" 1.25" 1/2" 670 □ CS-MCH-150 1-1/4" – 1-1/2" 1-1/2" 2.00" 5.14" 1.25" 1/2" 670 □ CS-MCH-200 1-1/2" – 2" 2" 2.50" 6.52" 1.25" 1/2" 730 □ CS-MCH-400 2-1/2" – 4" 4" 5.13" 10.00" 1.50" 1/2" 1,150 □ CS-MCH-600 4-1/2" – 6" 6" 6.75" 12.33" 1.50" 1/2" 1,170 * Load values shown represent a 3:1 safety factor. Molded Hand Lay-up PIPE AND CONDUIT HANGERS 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Champion Strut™ // 43 PIPE AND CONDUIT HANGERSPIPE-HANGING ACCESSORIES CHAMPION STRUT™ HAND LAY-UP CLEVIS HANGERS ITEM NO NOMINAL SIZE (IN) T (IN) H (IN) H1 (IN) W (IN) HANGER ROD SIZE (IN) TRANS ROD SIZE (IN) SPREADER ROD SIZE (IN) LOAD (LBS)* □ CS-LCH-10 1" – 1-1/2" 1/8" 2.75" 1.875" 1.50" 1/2" 3/8" 1/2" 60 □ CS-LCH-15 1-1/2" – 2” 1/8" 3.50" 2.375" 1.50" 1/2" 3/8" 1/2" 60 □ CS-LCH-20 2" – 2-5/8" 1/8" 4.75" 3.00" 2.00" 1/2" 3/8" 1/2" 90 □ CS-LCH-25 2-1/2" – 3-1/4" 1/8" 5.50" 3.625" 2.00" 1/2" 3/8" 1/2" 120 □ CS-LCH-30 3" – 3-7/8" 1/8" 7.00" 4.250" 2.00" 5/8" 3/8" 1/2" 160 □ CS-LCH-40 4" – 5-1/8" 3/16" 8.50" 5.625" 2.00" 5/8" 3/8" 1/2" 250 □ CS-LCH-60 6" – 7-1/8" 3/16" 10.875" 7.50" 3.00" 5/8" 3/8" 1/2" 300 □ CS-LCH-80 8" – 9-1/4" 1/4" 14.00" 9.75" 3.00" 5/8" 3/8" 1/2" 350 □ CS-LCH-100 10" – 11-3/8" 1/4" 18.00" 12.00" 4.00" 5/8" 1/2" 3/4" 450 □ CS-LCH-120 12" – 13-1/2" 1/4" 21.50" 14.125" 5.00" 5/8" 1/2" 3/4" 600 □ CS-LCH-140 14" – 15-3/4" 1/4" 24.50" 16.50" 5.00" 3/4" 1/2" 3/4" 700 □ CS-LCH-160 16" – 18" 3/8" 27.375" 19.50" 6.00" 3/4" 3/4" 1" 750 □ CS-LCH-190 19" – 21" 3/8" 34.50" 22.50" 6.00" 3/4" 3/4" 1" 800 □ CS-LCH-210 21" – 22" 1/2" 35.50" 24.00" 6.00" 3/4" 3/4" 1" 850 □ CS-LCH-220 22" – 24" 1/2" 41.00" 28.00" 6.00" 3/4" 3/4" 1" 900 * Load values shown represent a 3:1 safety factor. A H T W H1 Pipe and Conduit Hangers cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ BEAM MOLDED CLAMPS The Champion Strut system has two types of molded beam clamps: light-duty and heavy-duty. The light-duty beam clamp has a 3/4" jaw opening and is available for both 3/8" and 1/2" threaded rod sizes and is not available with the “I”-beam–securing beam clip. The heavy-duty beam clamp has a 1" jaw opening and is available for 3/8", 1/2" and 5/8" threaded rod sizes. The heavy-duty beam clamp can be combined with the “I”-beam–securing beam clip for additional stability. Both the light-duty and heavy-duty beam clamps are provided with a 316 stainless steel hex-head set screw. Pipe-Hanging Accessories Note: Load values shown represent a 3:1 safety factor 3" 2-5/8" 3/4" ITEM NO THREADED ROD SIZE (IN) THREAD SHEAR (LBS) TORQUE (FT/LBS) □ CS-BC-375 3/8" 400 10 □ CS-BC-500 1/2" 400 10 CHAMPION LIGHT-DUTY MOLDED BEAM CLAMP Pipe-Hanging Accessories cont. 44 // Champion Strut™ PIPE-HANGING ACCESSORIES CHAMPION STRUT™ MOLDED BEAM-CLAMP CLIP The molded beam-clamp clip is available as an accessory item for the heavy-duty beam clamp. The beam-clamp clip is designed to prevent any beam-clamp movement that may be caused by vibration. ITEM NO THREADED ROD SIZE (IN) □ CS-BCC-375 3/8" Note: Load values shown represent a 3:1 safety factor. ITEM NO THREADED ROD SIZE (IN) THREAD SHEAR (LBS) TORQUE (FT/LBS) □ CS-BCH-375 3/8" 500 10 □ CS-BCH-500 1/2" 500 10 □ CS-BCH-625 5/8" 500 10 CHAMPION HEAVY-DUTY MOLDED BEAM CLAMP Designed to provide additional support on both sides of I-Beam. Threaded Rod and Beam Clip available separately. 4-1/4" 3" 1" 1-1/2" 1.65" .312" 1.00" 115° 130° 2.7" ø1.00" 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ FABRICATED BEAM CLAMPS The fabricated beam clamp consists of a combination of parts (1/2" hex head flange bolt and 1/2" CS-CN500 channel nut) available in the Champion Strut system. The clips can be supplied in either polyester or vinyl ester fiberglass materials. One beam clamp includes 2 clips, 4 bolts and 4 channel nuts. Note: Load values shown represent a 3:1 safety factor. ITEM NO FLANGE THICKNESS MATERIAL TYPE THREAD SHEAR (LBS) TORQUE (FT/LBS) □ CS-FBC-250P 1/4" Polyester 500 10 □ CS-FBC-250V 1/4" Vinyl Ester 500 10 □ CS-FBC-375P 3/8" Polyester 500 10 □ CS-FBC-375V 3/8" Vinyl Ester 500 10 □ CS-FBC-500P 1/2" Polyester 500 10 □ CS-FBC-500V 1/2" Vinyl Ester 500 10 Note: Threaded Rod and Beam Clip available separately. Champion Strut™ // 45 PIPE-HANGING ACCESSORIES Pipe-Hanging Accessories cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ FIBERGLASS THREADED ROD Fiberglass threaded rods are typically used to construct trapeze hangers from Champion Strut fiberglass channels. Champion Strut threaded rods are manufactured from pultruded vinyl ester resin and are grey in color. The threaded rod is supplied in both 4- and 8-ft lengths. Additional diameter sizes are available as special order. Consult factory for pricing and availability. Note: Load values shown represent a 3:1 safety factor. ITEM NO SIZE (IN) LENGTH (FT) THREAD SHEAR (LBS) TORQUE (FT/LBS) □ CS-TR-375-4 3/8" 4 ft 800 5 □ CS-TR-375-8 3/8" 8 ft 800 5 □ CS-TR-500-4 1/2" 4 ft 870 10 □ CS-TR-500-8 1/2" 8 ft 870 10 □ CS-TR-625-4 5/8" 4 ft 1,500 40 □ CS-TR-625-8 5/8" 8 ft 1,500 40 CHAMPION STRUT™ FIBERGLASS THREADED-ROD COUPLERS The Champion Strut fiberglass threaded-rod couplers are designed to connect lengths of Champion Strut fiberglass threaded rod. The rod couplers are manufactured from injection molded polyurethane resin and are available for 3/8" and 1/2" threaded-rod sizes. ITEM NO SIZE (IN) LENGTH (LBS) THREAD SHEAR (FT/LBS) □ CS-TRC-375 3/8" 2-1/4" 800 □ CS-TRC-500 1/2" 2-1/4" 870 Note: Threaded rod is a proprietary combination of fiberglass and Class I vinyl ester flame-retardant resin. PROPERTIES 3/8" – 16 UNC 1/2" – 13 UNC 5/8" – 11 UNC Thread shear strength using fiberglass nut in tensile (lbs) 1,250 2,500 3,800 Transverse shear on threaded rod – double shear ASTM B-565 (load lb) 4,200 7,400 11,600 Transverse shear on threaded rod – single shear (load lb) 1,600 2,600 3,800 Compressive strength – longitudinal ASTM D-695 (psi) 55,000 55,000 55,000 Flexural strength ASTM D-790 (psi) 60,000 60,000 60,000 Flexural modulus ASTM D-790 (psi x 10') 2.0 x 106 2.0 x 106 2.0 x 106 Torque strength using fiberglass nut lubricated with SAE 10W30 motor oil (ft/lbs) 8 15 33 Dielectric strength ASTM D-149 (kv/in) 40 40 40 Water absorption 24-hour immersion – threaded ASTM D-570 (%) 1 1 1 Coefficient of thermal expansion – longitudinal (in/in/°F) 5 x 106 5 x 106 5 x 106 Max recommended operation temp, based on 50% retention of ultimate thread sheer length (°F) 200 200 200 Stud weight (lb/ft) .076 .129 .209 Flammability Self extinguishing per UL94V-0 46 // Champion Strut™ 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com CHAMPION STRUT™ WALL BRACKETS Champion Strut wall brackets are typically used to support piping, electrical conduits or cable trays that will be wall mounted. Each wall bracket has a maximum load rating of 750 lbs with a 3.0 safety factor on a uniformly distributed load. Bracket spacing may be determined by dividing 750 lbs by the piping, electrical conduit or cable tray load by the total load in lbs/ft of piping, conduit or cable tray including its intended material load (fluid or cable). Wall Support Racks ITEM NO TRAY WIDTH (IN) DIMENSIONS A (IN) B (IN) □ CS-SR-06-P/V* 6" 10" 10" □ CS-SR-09-P/V* 9" 13" 12" □ CS-SR-12-P/V* 12" 16" 13" □ CS-SR-18-P/V* 18" 22" 16" □ CS-SR-24-P/V* 24" 28" 19" □ CS-SR-30-P/V* 30" 34" 22" □ CS-SR-36-P/V* 36" 40" 25" Note: Use -P for polyester resin and -V for vinyl ester resin. B 5" 9/16" 4 holes A WALL SUPPORT RACKSINSTRUMENT AND PIPE STANDS Instrument and Pipe Stands CHAMPION STRUT™ HEAVY-DUTY POST BASE The Champion Strut heavy-duty post base is compression molded from corrosion resistant vinyl ester resin and is available with either a 2" x 2" square tube opening or a 2" IPS round opening that will fit 2" SCH80 pipe. The standard color is black with special colors available upon request. ITEM NO OPENING SIZE (IN) □ CS-HDPB-S 2" x 2" □ CS-HDPB-R 2" IPS Dia Hole (4) 19/32" 8" 8" 6-1/4" Champion Strut™ // 476400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com INSTRUMENT AND PIPE STANDS INSTRUMENT AND PIPE STANDS Instrument and pipe stands are available in polyester or vinyl ester resin types and are designed to meet specific customer requirements. These stands are ideal for supporting instruments and enclosures in corrosive environments. Prefabrication of assemblies is available with customer drawings. Prefabrication saves contractors labor and material costs on the jobsite. CHAMPION STRUT™ UNIVERSAL INSTRUMENT PIPE SUPPORT AND PUSH-BUTTON STATION STANDS The universal instrument pipe supports and push-button station stands are manufactured from 2" filament- wound epoxy resin conduit or 2" x 2" polyester/vinyl ester square tube for increased stiffness and corrosion resistance. The outside diameter of the 2" IPS conduit is 2-3⁄8" which is identical to 2" steel pipe (or PVC). These systems are non-conductive and resistant to sunlight. The 8" square heavy-duty post base is made from vinyl ester resin, and specially designed with side bracing for extra bending-resistance support needed in wall-mounted vertical applications. The instrument pipe supports and push-button station stands are delivered fully assembled, or are available in individual components if so desired. The Champion Strut 2" non-metallic U-bolts (standard and long reach) are excellent devices for attaching instruments, gauges etc. If using 2" x 2" square tubing, polyester or vinyl ester resin must be specified by adding the suffix “-P” for polyester resin or “-V” for vinyl ester resin to the part numbers on pages 48–49. Pricing available upon request. Instrument and Pipe Stands cont. Instrument and Pipe Stands cont. 48 // Champion Strut™ 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Dimension A SINGLE FLOOR MOUNT UNIVERSAL INSTRUMENT PIPE SUPPORT Part Number: CS-IS1-A (A dimension is defined per sketch) -R or -S* * “-R” for round 2" pipe or “-S” for 2" x 2" square tubing. If “-S”, please specify by adding the suffix “-P” for polyester resin or “-V” for vinyl ester resin to the part number. WALL OR FLOOR MOUNT UNIVERSAL INSTRUMENT PIPE SUPPORT Part Number: CS-IS2-A (dimension) -B (dimension) -R or -S* * “-R” for round 2” pipe or “-S” for 2" x 2" square tubing. If “-S”, please specify by adding the suffix “-P” for polyester resin or “-V” for vinyl ester resin to the part number. Dim B Dimension A Dim C Dimension A Dimension B DOUBLE FLOOR MOUNT UNIVERSAL INSTRUMENT PIPE SUPPORT Part Number: CS-IS3-A (dimension) -B (dimension) -C (dimension) -R or -S* * “-R” for round 2" pipe or “-S” for 2" x 2" square tubing. If “-S”, please specify by adding the suffix “-P” for polyester resin or “-V” for vinyl ester resin to the part number. INSTRUMENT AND PIPE STANDS Champion Strut™ // 496400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Dim B Dimension A Dim C MULTIPLE INSTRUMENT FLOOR MOUNT UNIVERSAL INSTRUMENT PIPE SUPPORT Part Number: CS-IS4-A (dimension) -B (dimension) -C (dimension) -R or -S* * “-R” for round 2" pipe or “-S” for 2" x 2" square tubing. If “-S”, please specify by adding the suffix “-P” for polyester resin or “-V” for vinyl ester resin to the part number. Dim C Dimension A Dimension B PUSH-BUTTON STATION STANDS Push-button Station Stands are similar to the Universal Instrument Pipe Support stands except they only utilize 2" x 2" polyester or vinyl ester square tubing and fiberglass back panel. Part Number: CS-IS4-A (dimension) -B (dimension) -C (dimension) -S* * Please specify resin type by adding the suffix “-P” for polyester resin or “-V” for vinyl ester resin to the part number. CHAMPION STRUT™ FIELD CUTTING SEALANT Champion Seal Field Cutting Sealant seals exposed fibers after field cuts and restores gloss and luster to weathered fiberglass. This is an excellent sealer for cut and drilled holes in fiberglass pultruded products as well as fiberglass threaded rods. This sealer exceeds vinyl ester material in corrosion resistance. It’s highly recommended to seal all exposed cut ends, drilled holes and FRP threads after installation. Champion Seal is available in a 12 oz spray can. ITEM NO SIZE (OZ) □ CS-SEAL-C 12 INSTRUMENT AND PIPE STANDS Instrument and Pipe Stands cont. 50 // Champion Strut™ 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com STRUCTURAL SHAPES Structural Shapes Champion Strut pultruded structural shapes can be utilized in conjuntion with channel framing products to design and create custom assemblies for support, bracing and containment. Structural shapes are available in either polyester or vinyl ester resin. Standard length is 10 foot. Other shapes and colors are also available that are not listed below. Consult the factory for pricing, minimum quantities and lead time. S = Standard Item C = Custom Item EQUAL LEG ANGLE SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 1" x 1⁄ 8" S CS-ELA-1X18-10P C CS-ELA-1X18-10V 0.21 □ 1 1⁄ 2" x 3 ⁄16" S CS-ELA-15X316-10P C CS-ELA-15X316-10V 0.37 □ 1 1⁄ 2" x 1⁄4" S CS-ELA-15X14-10P S CS-ELA-15X14-10V 0.51 □ 2" x 1⁄4" S CS-ELA-2X14-10P S CS-ELA-2X14-10V 0.68 □ 3" x 1⁄4" S CS-ELA-3X14-10P S CS-ELA-3X14-10V 1.04 □ 3" x 3 ⁄ 8" S CS-ELA-3X38-10P S CS-ELA-3X38-10V 1.65 □ 4" x 1⁄4" S CS-ELA-4X14-10P S CS-ELA-4X14-10V 1.41 □ 4" x 3 ⁄ 8" S CS-ELA-4X38-10P S CS-ELA-4X38-10V 2.23 □ 4" x 1⁄ 2" S CS-ELA-4X12-10P S CS-ELA-4X12-10V 2.92 □ 6" x 3 ⁄ 8" S CS-ELA-6X38-10P C CS-ELA-6X38-10V 3.44 □ 6" x 1⁄ 2" S CS-ELA-6X12-10P S CS-ELA-6X12-10V 4.50 CHANNEL SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 2" x 9 ⁄16" x 1⁄ 8" S CS-CH-2X916-10P C CS-ELA-1X18-10V 0.25 □ 3" x 7⁄ 8" x 1⁄4" S CS-CH-3X78-10P C CS-CH-3X78-10V 0.77 □ 3" x 1" x 1⁄4" S CS-CH-3X1X14-10P C CS-CH-3X1X14-10V 0.87 □ 3" x 1 1⁄ 2" x 1⁄4" S CS-CH-3X112-10P C CS-CH-3X112-10V 1.07 □ 4" x 1 1⁄ 8" x 1⁄4" S CS-CH-4X118-10P S CS-CH-4X118-10V 1.11 □ 4" x 1 3 ⁄ 8" x 3 ⁄16" S CS-CH-4X438-10P C CS-CH-4X438-10V 0.86 □ 6" x 1 5 ⁄ 8" x 1⁄4" S CS-CH-6X158-10P S CS-CH-6X158-10V 1.64 □ 6" x 1 11⁄16" x 3 ⁄ 8" S CS-CH-6X111-10P S CS-CH-6X111-10V 2.52 □ 8" x 2 3 ⁄16" x 3 ⁄ 8" S CS-CH-8X2316-10P S CS-CH-8X2316-10V 3.40 □ 10" x 2 3 ⁄4" x 1⁄ 2" S CS-CH-10X234-10P S CS-CH-10X234-10V 5.65 WIDE FLANGE BEAM SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 3" x 3" x 1⁄4" S CS-WB-3X3X14-10P C CS-WB-3X3X14-10V 1.69 □ 4" x 4" x 1⁄4" S CS-WB-4X4X14-10P S CS-WB-4X4X14-10V 2.10 □ 6" x 6" x 1⁄4" S CS-WB-6X6X14-10P S CS-WB-6X6X14-10V 3.41 □ 6" x 6" x 3 ⁄ 8" S CS-WB-6X6X38-10P S CS-WB-6X6X38-10V 5.05 □ 8" x 8" x 3 ⁄ 8" S CS-WB-8X8X38-10P S CS-WB-8X8X38-10V 6.49 □ 8" x 8" x 1⁄ 2" S CS-WB-8X8X12-10P S CS-WB-8X8X12-10V 8.70 □ 10" x 10" x 1⁄ 2" S CS-WB-10X10X12-10P C CS-WB-10X10X12-10V 10.90 STRUCTURAL SHAPES Structural Shapes cont. Champion Strut™ // 516400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com FLAT SHEET SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 1⁄ 8" x 48" x 96" S CS-SH-18X48-10P S CS-SH-18X48-10V 1.14 □ 3 ⁄16" x 48" x 96" S CS-SH-316X48-10P S CS-SH-316X48-10V 1.71 □ 1⁄4" x 48" x 96" S CS-SH-14X48-10P S CS-SH-14X48-10V 2.34 □ 3 ⁄ 8" x 48" x 96" S CS-SH-38X48-10P S CS-SH-38X48-10V 3.54 □ 1⁄ 2" x 48" x 96" S CS-SH-12X48-10P S CS-SH-12X48-10V 4.68 □ 3 ⁄4" x 48" x 96" S CS-SH-34X48-10P S CS-SH-34X48-10V 6.94 SQUARE TUBE SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 1" x 1⁄ 8" S CS-ST-1X18-10P C CS-ST-1X18-10V 0.32 □ 1 1⁄ 2" x 1⁄ 8" S CS-ST-15X18-10P C CS-ST-15X18-10V 0.54 □ 1 1⁄ 2" x 1⁄4" S CS-ST-15X14-10P S CS-ST-15X14-10V 0.98 □ 1 3 ⁄4" x 1⁄4" S CS-ST-175X14-10P C CS-ST-175X14-10V 1.10 □ 2" x 1⁄ 8" S CS-ST-2X18-10P C CS-ST-2X18-10V 0.69 □ 2" x 1⁄4" S CS-ST-2X14-10P C CS-ST-2X14-10V 1.40 □ 2 1⁄ 2" x 1⁄4" S CS-ST-25X14-10P C CS-ST-25X14-10V 1.79 □ 3" x 1⁄4" S CS-ST-3X14-10P C CS-ST-3X14-10V 2.15 □ 4" x 1⁄4" S CS-ST-4X14-10P S CS-ST-4X14-10V 2.93 □ 4" x 3 ⁄ 8" S CS-ST-4X38-10P C CS-ST-4X38-10V 4.24 □ 6" x 3 ⁄ 8" S CS-ST-6X38-10P C CS-ST-6X38-10V 6.42 ROUND TUBE SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 1" x 1⁄ 8" S CS-RT-1X18-10P C CS-RT-1X18-10V 0.25 □ 1 1⁄ 2" x 1⁄ 8" S CS-RT-15X18-10P C CS-RT-15X18-10V 0.45 □ 1 1⁄ 2" x 1⁄4" S CS-RT-15X14-10P C CS-RT-15X14-10V 0.79 □ 2" x 1⁄4" S CS-RT-2X14-10P C CS-RT-2X14-10V 1.12 I-BEAM SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 4" x 2" x 1⁄4" S CS-IB-4X2X14-10P S CS-IB-4X2X14-10V 1.46 □ 6" x 3" x 1⁄4" S CS-IB-6X3X14-10P C CS-IB-6X3X14-10V 2.24 □ 8" x 4" x 3 ⁄ 8" S CS-IB-8X4X38-10P C CS-IB-8X4X38-10V 4.46 □ 12" x 6" x 1⁄ 2" S CS-IB-12X6X12-10P C CS-IB-12X6X12-10V 8.97 FLAT STRIP SIZE RESIN PE CHAMPION PART NO. RESIN VE CHAMPION PART NO. #/LIN. FT. □ 2" x 1⁄ 2" S CS-FS-2X12-10P C CS-FS-2X12-10V 0.88 □ 3" x 1⁄4" S CS-FS-3X14-10P C CS-FS-3X14-10V 0.66 □ 3" x 3 ⁄ 8" S CS-FS-3X38-10P C CS-FS-3X38-10V 0.99 □ 3" x 1⁄ 2" S CS-FS-3X12-10P C CS-FS-3X12-10V 1.32 52 // Champion Strut™ 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com Promotional Samples CHAMPION STRUT™ PIPE STAND TABLE DISPLAY The Champion Strut pipe stand table display is an excellent Champion Strut stocking distributor counter display. It also works well as a trade show display for Champion Strut sales representatives. This display features a multitude of channels and accessories and illustrates the versatility of the Champion Strut system. ITEM NO □ CS-DIST-DISP ITEM NO □ CS-LIT-DISP CHAMPION STRUT™ LITERATURE DISPLAY STAND The Champion Strut literature display stand is an excellent Champion Strut stocking distributor counter display for Champion Strut literature. It also works well as a literature display at trade shows for Champion Strut sales representatives. PROMOTIONAL SAMPLES Champion Strut™ // 53 PROMOTIONAL SAMPLES Promotional Samples cont. 6400 Spring Stuebner Rd // Spring, TX 77389 P 281.655.8900 // F 281.257.2523 [email protected] // championfiberglass.com • CS-S-20S-P • CS-S-20D-P • CS-SST-11-V • CS-SST15-10P • CS-S-10-V • CS-2500P • CS-2500V • CS-SC-500 • CS-PC-100 • CS-CN-500 • CS-MCH-10 • 1/2" threaded rod • 3/8" threaded rod • 1/2" rod connector • CS-FW-500 • CS-PW-500 • CS-FN-500 • CS-HN-500 • CS-FN-375 • CS-HN-375 • CS-FB-375-125 • CS-FB-500-125 ITEM NO □ CS-SAMP-KIT CHAMPION STRUT™ SAMPLE KIT The Champion Strut sample kit is a tackle box of samples provided in a convenient plastic carrying case. The Champion Strut Sample Kit includes the following items: CHAMPION STRUT™ RIGID PIPE-CLAMP DISPLAY SAMPLE The Champion Strut rigid pipe-clamp display sample is a counter or desk sample that shows the Champion Strut rigid pipe clamp clamped to PVC pipe on a piece of Champion Strut CS-S Series Channel. ITEM NO □ CS-RPC-DISP Champion Fiberglass is also a manufacturer of the following products: © 2026 by Champion Fiberglass, Inc. All rights reserved. This catalog, or parts thereof, may not be reproduced in any other format without written permission of the publishers. 042326 6400 Spring Stuebner Rd Spring, TX 77389 Main: 281.655.8900 Fax: 281.257.2523 championfiberglass.com DO MORE® .